DYNAPAC Vibratory Roller CC424 CC524 CC624 CC4200 CC5200 CC6200 Operation & Maintenance Instruction Manual PDF DOWNLOAD

Description

DYNAPAC Vibratory Roller CC424 CC524 CC624 CC4200 CC5200 CC6200 Operation & Maintenance Instruction Manual PDF DOWNLOAD

FILE DETAILS:

DYNAPAC Vibratory Roller CC424 CC524 CC624 CC4200 CC5200 CC6200 Operation & Maintenance Instruction Manual PDF DOWNLOAD

Language : English
Pages :145
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

DYNAPAC Vibratory Roller CC424 CC524 CC624 CC4200 CC5200 CC6200 Operation & Maintenance Instruction Manual PDF DOWNLOAD

Operating & Maintenance
4812313003.pdf
Version: 23AUG2017
Vibratory roller
CC424 CC524 CC624 CC4200 CC5200 CC6200
Engine Cummins QSB4.5-C130-C160 (IIIA/T3)
Version: 23AUG2017
Serial number 1000032xxxC004640 

Introduction 1
The machine 1
Intended use 1
Warning symbols 1
Safety information 1
General 2
Safety – General instructions 3
Safety – when operating 5
Slopes 5
Driving near edges 6
Safety (Optional) 7
Air conditioning 7
Edge cutter/compactor 7
Working lights – Xenon 8
Special instructions 9
Standard lubricants and other recommended oils and fluids 9
Higher ambient temperatures, above +40°C (104°F) 9
Lower ambient temperature – Freeze risk 9
Temperatures 9
High pressure cleaning 10
Fire fighting 10
Roll Over Protective Structure (ROPS), ROPS approved cab 10
Battery handling 10
Jump starting (24V) 11
Technical specifications 13
Vibrations – Operator station 13
Noise level 13
Electrical system 13
Dimensions, side view 14
Dimensions, top view 15
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Weights and volumes 16
Working capacity 16
General 17
Hydraulic system 18
Automatic Climate Control (ACC) (Optional) 18
Tightening torque 19
Machine description 21
Diesel engine 21
Electrical system 21
Propulsion system 21
Brake system 21
Steering system 21
Vibration system 22
Cab 22
ROPS 22
Identification 23
Product and component plates 23
Product identification number on the frame 23
Machine plate 24
Explanation of 17PIN serial number 24
Engine plates 25
Safety decals 25
Decals 27
Location – decals 27
Info decals 28
Instruments/Controls 29
Control panel and controls 29
Function descriptions 30
Display explanations 33
Machine alarm 37
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“MAIN MENU” 38
“USER SETTINGS” 39
“MACHINE SETTINGS” 40
“SERVICE MENU” 40
“ABOUT” 42
Operator help when starting 42
Operator help Workmode 42
Instruments and controls, cab 43
Function description of instruments and controls in the cab 44
Using the cab controls 45
Defroster 45
Heat 45
AC/ACC 45
Electrical system 46
Fuse boxes in main switchbox 46
Power in engine compartment/battery compartment 47
Main fuse panel (Cummins) 47
Fuses in cab 48
Operation 49
Before starting 49
Master switch – Switching on 49
Control panel, adjustments 49
Operator’s seat – Adjustment 50
Operator’s seat, comfort – Adjustments 50
Parking brake 51
Display – Control 51
Interlock 52
Operator position 53
View 53
Starting 54
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Starting the engine 54
Display when activating choice via the button set 55
Alarm descriptions 56
Driving 57
Operating the roller 57
Machine with gear change in separate spring-return switch
(gear position switch) 57
Interlock/Emergency stop/Parking brake – Check 59
Pivotal steering (Optional) 60
Edge cutting (Optional) 60
Vibration 61
Manual/Automatic vibration 61
Manual vibration – Switching on 62
Amplitude/frequency – Changeover 62
Braking 62
Normal braking 62
Emergency braking 63
Switching off 63
Parking 64
Chocking the drums 64
Master switch 64
Long-term parking 65
Engine 65
Battery 65
Air cleaner, exhaust pipe 65
Watering system 65
Fuel tank 65
Hydraulic reservoir 65
Hoods, tarpaulin 66
Steering cylinder, hinges, etc 66
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Miscellaneous 67
Lifting 67
Locking the articulation 67
Lifting the roller 68
Lifting the roller with jack: 68
Unlocking the articulation 69
Towing/Recovering 69
Short distance towing with the engine running 70
Short distance towing when the engine is inoperative 70
Towing the roller 71
Trailer eye 71
Transport 72
Loading CC224-624HF, CC2200-6200 73
Operating instructions – Summary 75
Preventive maintenance 77
Acceptance and delivery inspection 77
Warranty 77
Maintenance – Lubricants and symbols 79
Maintenance symbols 80
Maintenance – Maintenance schedule 81
Service and maintenance points 81
General 82
Every 10 hours of operation (Daily) 82
After the FIRST 50 hours of operation 82
Every 50 hours of operation (Weekly) 83
Every 250/750/1250/1750 hours of operation 83
Every 500/1500 hours of operation 84
Every 1000 hours of operation 85
Every 2000 hours of operation 86
Maintenance, 10h 87
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Diesel engine – Check oil level 87
Coolant level – Check 88
Fuel tank – Refueling 88
Hydraulic reservoir – Check fluid level 89
Water tank, Std – Filling 89
Sprinkler system/Drum
Check 90
Cleaning the coarse filter 90
Sprinkler system/Drum
Cleaning of sprinkler nozzle 91
Emergency watering (Accessory) – Extra pump in pump system 91
Scrapers, spring-action
Check 92
Scrapers
Setting – Adjustment 92
Maintenance – 50h 95
Drum gear – Checking the oil level 95
Fuel filter – Draining 96
Air cleaner
– Cleaning 96
Maintenance – 250 / 750 / 1250 / 1750h 97
Hydraulic fluid cooler
Checking – Cleaning 98
Battery
– Check condition 99
Engine
Replacing oil filter 97
The engine fuel filter
replacement/cleaning 98
Air conditioning (Optional)
– Inspection 99
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Air cleaner
Checking – Change the main air filter 101
Backup filter – Change 102
Air cleaner
– Cleaning 103
Diesel engine
Oil change 103
Engine
Replacing oil filter 104
Rubber elements and attachment screws
Check 106
Seat bearing – Lubrication 106
Pivot bearing (Optional) – Lubrication 107
Edge cutter (Optional)
– Lubrication 107
Maintenance – 1000h 109
Air cleaner
Checking – Change the main air filter 109
Backup filter – Change 110
Air cleaner
– Cleaning 110
Air conditioning (Optional)
Drying filter – Inspection 100
Edge cutter (Optional)
– Lubrication 100
Maintenance – 500 / 1500h 101
Hydraulic fluid cooler
Checking – Cleaning 101
Drum gear
Checking the oil level 105
Drum – oil level
Inspection – filling 105
Diesel engine
Oil change 111
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Hydraulic reservoir cap – Check 115
Rubber elements and attachment screws
Check 116
Seat bearing – Lubrication 116
Steering axle – Lubrication 117
Pivot bearing (Optional) – Lubrication 117
Cab
Fresh air filter – Replacing 118
Air conditioning (Optional)
– Overhaul 118
Air conditioning (Optional)
Drying filter – Inspection 119
Edge cutter (Optional)
– Lubrication 119
Steering hitch – Tightening 120
Maintenance – 2000h 121
Air cleaner
Checking – Change the main air filter 121
Backup filter – Change 122
Air cleaner
– Cleaning 122
Diesel engine
Oil change 123
Engine
Replacing oil filter 123
The engine fuel filter – replacement/cleaning 112
Drum – Oil change 113
Drum gear – Oil change 113
Drum gear – Checking the oil level 114
Hydraulic filter
Change 114
Engine
Replacing oil filter 111
PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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