DYNAPAC Vibratory Roller CC424 CC524 CC624HF CC4200 CC5200 CC6200 Operation & Maintenance Instruction Manual PDF DOWNLOAD

Description

DYNAPAC Vibratory Roller CC424 CC524 CC624HF CC4200 CC5200 CC6200 Operation & Maintenance Instruction Manual PDF DOWNLOAD

FILE DETAILS:

DYNAPAC Vibratory Roller CC424 CC524 CC624HF CC4200 CC5200 CC6200 Operation & Maintenance Instruction Manual PDF DOWNLOAD

Language : English
Pages :152
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

DYNAPAC Vibratory Roller CC424 CC524 CC624HF CC4200 CC5200 CC6200 Operation & Maintenance Instruction Manual PDF DOWNLOAD

Operating & Maintenance
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Vibratory roller
CC424 CC524 CC624HF CC4200 CC5200 CC6200
Engine Cummins QSB 4.5 (IIIA/T3)
Engine Cummins QSB 4.5 (IIIB/T4i)
Serial number 10000320xxA009391 – 019994
Serial number 10000322xxA009395 – 019453
Serial number 10000324xxA009522 – 020130
Serial number 10000345xxA010586 – 020132
Serial number 10000347xxA010744 – 020189
Serial number 10000349xxA010895 – 020047

Introduction 1
The machine 1
Intended use 1
Warning symbols 1
Safety information 1
General 2
CE marking and Declaration of conformity 3
Safety – General instructions 5
Safety – when operating 7
Driving near edges 7
Work driving 7
Safety (Optional) 9
Air conditioning 9
Edge cutter/compactor 9
Working lights – Xenon 10
Special instructions 11
Standard lubricants and other recommended oils and fluids 11
Higher ambient temperatures, above +40°C (104°F) 11
Lower ambient temperature – Freeze risk 11
Temperatures 11
High pressure cleaning 12
Fire fighting 12
Roll Over Protective Structure (ROPS), ROPS approved cab 12
Battery handling 12
Jump starting (24V) 13
Technical specifications 15
Vibrations – Operator station 15
Noise level 15
Electrical system 15
Slopes 16
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Dimensions, side view 16
Dimensions, top view 17
Weights and volumes 18
Working capacity 18
General 20
Hydraulic system 21
Air Conditioning / Automatic Climate Control (ACC) (Optional) 21
Tightening torque 22
Machine description 23
Diesel engine 23
Electrical system 23
Propulsion system 23
Brake system 24
Steering system 24
Vibration system 24
Cab 24
ROPS 24
Identification 25
Product and component plates 25
Product identification number on the frame 26
Machine plate 26
Explanation of 17PIN serial number 26
Engine plates 27
Decals 28
Location – decals 28
Safety decals 29
Info decals 31
Instruments/Controls 32
Control panel and controls 32
Function descriptions 33
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Forward & Reverse lever 37
Function descriptions 37
Forward & Reverse lever 38
Function descriptions 38
Display explanations 38
Machine alarm 42
“MAIN MENU” 43
“USER SETTINGS” 44
“MACHINE SETTINGS” 45
“SERVICE MENU” 45
“ABOUT” 47
Operator help when starting 47
Operator help Workmode 47
Instruments and controls, cab 48
Function description of instruments and controls in the cab 49
Using the cab controls 50
Defroster 50
Heat 50
AC/ACC 50
Electrical system (version 1) 51
Fuse boxes in main switchbox 51
Electrical system (version 2) 52
Fuse card in main switchbox 52
Power in engine compartment/battery compartment 53
Main fuse panel (Cummins) 53
Fuses in cab 54
Operation 55
Before starting 55
Master switch – Switching on 55
Control panel, adjustments 55
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Operator’s seat – Adjustment 56
Belt reminder 56
Operator’s seat, comfort – Adjustments 57
Parking brake 57
Display – Control 58
Interlock 59
Operator position 60
View 60
Starting 61
Starting the engine 61
Display when activating choice via the button set 62
Alarm descriptions 63
Driving 63
Operating the roller 63
Interlock/Emergency stop/Parking brake – Check 65
Pivotal steering (Optional) 66
Edge cutting (Optional) 66
Vibration 67
Manual/Automatic vibration 67
Manual vibration – Switching on 68
Amplitude/frequency – Changeover 68
Braking 68
Normal braking 68
Emergency braking 69
Switching off 69
Parking 70
Chocking the drums 70
Master switch 70
Long-term parking 71
Engine 71
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Battery 71
Air cleaner, exhaust pipe 71
Watering system 71
Fuel tank 71
Hydraulic reservoir 71
Hoods, tarpaulin 72
Steering cylinder, hinges, etc 72
Miscellaneous 73
Lifting 73
Locking the articulation 73
Lifting the roller 74
Lifting the roller with jack: 74
Unlocking the articulation 75
Towing/Recovering 75
Short distance towing with the engine running 76
Short distance towing when the engine is inoperative 77
Towing the roller 77
Trailer eye 78
Transport 78
Loading CC224-624, CC2200-6200 79
Operating instructions – Summary 81
Preventive maintenance 83
Acceptance and delivery inspection 83
Warranty 83
Maintenance – Lubricants and symbols 85
Maintenance symbols 86
Maintenance – Maintenance schedule 87
Service and maintenance points 87
General 87
Every 10 hours of operation (Daily) 88
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After the FIRST 50 hours of operation 88
Every 50 hours of operation (Weekly) 89
Every 250/750/1250/1750 hours of operation 89
Every 500/1500 hours of operation 90
Every 1000 hours of operation 91
Every 2000 hours of operation 92
Maintenance, 10h 93
Diesel engine – Check oil level 93
Coolant level – Check 94
Fuel tank – Refueling 94
Hydraulic reservoir – Check fluid level 95
Water tank, Std – Filling 95
Sprinkler system/Drum
Check 96
Cleaning the coarse filter 96
Sprinkler system/Drum
Cleaning of sprinkler nozzle 97
Emergency watering (Accessory) – Extra pump in pump system 98
Scrapers, spring-action
Check 98
Scrapers
Setting – Adjustment 99
Maintenance – 50h 101
Drum gear – Checking the oil level 101
Fuel filter – Draining 102
Maintenance measures – 250 h 103
Hydraulic fluid cooler
Checking – Cleaning 103
Battery
– Check condition 104
Air conditioning (Optional)
– Inspection 104
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Air conditioning (Optional)
Drying filter – Inspection 105
Edge cutter (Optional)
– Lubrication 105
Maintenance measures – 500 h 107
Hydraulic fluid cooler
Checking – Cleaning 107
Air cleaner
Checking – Change the main air filter 107
Backup filter – Change 108
Air cleaner
– Cleaning 109
Diesel engine
Oil change 109
Engine
Replacing oil filter 110
The engine fuel filter – replacement/cleaning 111
Drum – oil level
Inspection – filling 111
Rubber elements and attachment screws
Check 112
Seat bearing – Lubrication 112
Pivot bearing (Optional) – Lubrication 113
Edge cutter (Optional)
– Lubrication 113
Maintenance – 1000h 115
Air cleaner
Checking – Change the main air filter 115
Backup filter – Change 116
Air cleaner
– Cleaning 116
Diesel engine
Oil change 117
Engine
Replacing oil filter 117
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The engine fuel filter – replacement/cleaning 118
Drum – Oil change 119
Drum gear – Oil change 119
Drum gear – Checking the oil level 120
Hydraulic filter
Change 120
Hydraulic reservoir cap – Check 121
Rubber elements and attachment screws
Check 122
Seat bearing – Lubrication 122
Pivot bearing (Optional) – Lubrication 123
Cab
Fresh air filter – Replacing 123
Air conditioning (Optional)
– Overhaul 124
Air conditioning (Optional)
Drying filter – Inspection 124
Edge cutter (Optional)
– Lubrication 125
Steering hitch – Tightening 125
Maintenance – 2000h 127
Air cleaner
Checking – Change the main air filter 127
Backup filter – Change 128
Air cleaner
– Cleaning 128
Diesel engine
Oil change 129
Engine
Replacing oil filter 129
The engine fuel filter – replacement/cleaning 130
Fuel tank
– Cleaning 130
Drum – Oil change 131
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Drum gear – Oil change 131
Drum gear – Checking the oil level 132
Hydraulic filter
Change 132
Hydraulic reservoir cap – Check 133
Hydraulic reservoir
Fluid change 134
Rubber elements and attachment screws
Check 134
Seat bearing – Lubrication 135
Watering system
– Draining 135
Water tank – Cleaning 136
Steering joint – Check 136
Steering hitch – Tightening 137
Pivot bearing (Optional) – Lubrication 137
Cab
Fresh air filter – Replacing 138
Air conditioning (Optional)
– Overhaul 138
Air conditioning (Optional)
Drying filter – Inspection 139
Edge cutter (Optional)
– Lubrication 139

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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