DYNAPAC Vibratory Roller CC424CHF Operation & Maintenance Instruction Manual PDF DOWNLOAD

Description

DYNAPAC Vibratory Roller CC424CHF Operation & Maintenance Instruction Manual PDF DOWNLOAD

FILE DETAILS:

DYNAPAC Vibratory Roller CC424CHF Operation & Maintenance Instruction Manual PDF DOWNLOAD

Language : English
Pages :128
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

DYNAPAC Vibratory Roller CC424CHF Operation & Maintenance Instruction Manual PDF DOWNLOAD

ICC424CHF-1EN4.pdf
Operation & Maintenance
Vibratory roller CC424CHF
Engine Cummins QSB 4.5
Serial number 384S00340
Serial number 10000321x0A000001

Introduction 1
The machine 1
Intended use 1
Warning symbols 1
Safety information 1
General 2
CE marking and Declaration of conformity 3
Safety – General instructions 5
Safety – when operating 7
Slopes 7
Driving near edges 8
Safety (Optional) 9
Air conditioning 9
Edge cutter/compactor 9
Working lights – Xenon 10
Special instructions 11
Standard lubricants and other recommended oils and fluids 11
Higher ambient temperatures, above +40°C (104°F) 11
Lower ambient temperature – Freeze risk 11
Temperatures 11
High pressure cleaning 12
Fire fighting 12
Roll Over Protective Structure (ROPS), ROPS approved cab 12
Battery handling 12
Jump starting (24V) 13
Technical specifications 15
Vibrations – Operator station 15
Noise level 15
Electrical system 15
Dimensions, side view 16
Dimensions, top view 17
Weights and volumes 17
Working capacity 18
General 18
Hydraulic system 19
Automatic Climate Control (ACC) (Optional) 19
Tightening torque 20
Machine description 21
Identification 21
Product identification number on the frame 21
Machine plate 21
Explanation of 17PIN serial number 22
Engine plates 22
Decals 23
Location – decals 23
Safety decals 24
Info decals 26
Instruments/Controls 27
Control panel and controls 27
Function descriptions 28
Display explanations 31
Machine alarm 34
“MAIN MENU” 35
“USER SETTINGS” 36
“MACHINE SETTINGS” 37
“SERVICE MENU” 37
“ABOUT” 39
Operator help when starting 39
Operator help Workmode 39
Instruments and controls, cab 40
Function description of instruments and controls in the cab 41
Using the cab controls 42
Defroster 42
Heat 42
AC/ACC 42
Electrical system 43
Fuses 44
Fuses in cab 44
Operation 45
Before starting 45
Master switch – Switching on 45
Control panel, adjustments 45
Operator’s seat – Adjustment 46
Operator’s seat, comfort – Adjustments 46
Parking brake 47
Display – Control 47
Interlock 48
Operator position 49
View 49
Starting 50
Starting the engine 50
Display when activating choice via the button set 51
Alarm descriptions 51
Driving 52
Operating the roller 52
Machine with gear change in the speed potentiometer 52
Machine with gear change in separate 3-position switch (gear
position switch) 53
Combi machines 54
Interlock/Emergency stop/Parking brake – Check 54
Pivotal steering (Optional) 55
Edge cutting (Optional) 55
Vibration 56
Manual/Automatic vibration 56
Manual vibration – Switching on 57
Amplitude/frequency – Changeover 57
Braking 57
Normal braking 57
Emergency braking 58
Switching off 58
Parking 59
Chocking the drums 59
Master switch 59
Long-term parking 61
Engine 61
Battery 61
Air cleaner, exhaust pipe 61
Watering system 61
Fuel tank 61
Hydraulic reservoir 61
Tires 62
Hoods, tarpaulin 62
Steering cylinder, hinges, etc 62
Miscellaneous 63
Lifting 63
Locking the articulation 63
Lifting the roller 63
Lifting the roller with jack: 64
Unlocking the articulation 64
Towing/Recovering 64
Short distance towing with the engine running 65
Short distance towing when the engine is inoperative 65
Towing the roller 66
Trailer eye 66
Roller prepared for transport 67
Operating instructions – Summary 69
Preventive maintenance 71
Acceptance and delivery inspection 71
Warranty 71
Maintenance – Lubricants and symbols 73
Maintenance symbols 74
Maintenance – Maintenance schedule 75
Service and maintenance points 75
General 76
Every 10 hours of operation (Daily) 76
After the FIRST 50 hours of operation 77
Every 50 hours of operation (Weekly) 77
Every 250 hours of operation (Monthly) 77
Every 500 hours of operation (Every three months) 78
Every 1000 hours of operation (Every six months) 78
Every 2000 hours of operation (Yearly) 79
Maintenance – 10h 81
Diesel engine – Check oil level 81
Coolant level – Check 81
Fuel tank – Refueling 82
Hydraulic reservoir – Check fluid level 82
Water tank, Std – Filling 83
Sprinkler system/Drum
Check 83
Cleaning the coarse filter 84
ICC424CHF-1EN4pdf 2011-04-19
Sprinkler system/Drum
Cleaning of sprinkler nozzle 84
Sprinkler system/Wheels – Check 85
Sprinkler system/Wheels – Freeze risk 86
Draining the system 86
Freeze protection 86
Emergency watering (Accessory) – Extra pump in pump system 87
Scrapers, spring-action
Check 87
Scrapers
Setting – Adjustment 88
Wheel scrapers
Control – Adjustment 89
Removing the scapers 90
Maintenance – 50h 91
Air cleaner
Checking – Change the main air filter 91
Backup filter – Change 92
Air cleaner
– Cleaning 92
Drum gear – Checking the oil level 93
Wheel gear – Checking the oil level/Filling the oil 93
Fuel filter – Draining 94
Air conditioning (Optional)
– Inspection 94
Air conditioning (Optional)
– Cleaning 95
Tires – Tire pressure 96
Edge cutter (Optional)
– Lubrication 97
Maintenance – 250h 99
Hydraulic fluid cooler
Checking – Cleaning 99
Air conditioning (Optional)
– Inspection 100
Battery
– Check condition 100
Maintenance – 500h 101
Diesel engine
Oil change 101
Engine
Replacing oil filter 102
The engine fuel filter – replacement/cleaning 102
Drum – oil level
Inspection – filling 103
Pivot bearing (Optional) – Lubrication 103
Rubber elements and attachment screws
Check 104
Hydraulic reservoir cap – Check 104
Seat bearing – Lubrication 105
Maintenance – 1000h 107
Air filter – Change 107
Backup filter – Change 107
Hydraulic filter
Change 108
Drum – Oil change 109
Drum gear – Oil change 109
Drum gear – Checking the oil level 110
Wheel gear – Oil change 110
Wheel gear – Checking the oil level/Filling the oil 111
Cab
Fresh air filter – Replacing 111
Maintenance – 2000h 113
Hydraulic reservoir
Fluid change 113
Fuel tank
– Cleaning 114
Watering system
– Draining 114
Water tank – Cleaning 115
Steering joint – Check 115
Air conditioning (Optional)
– Overhaul 116
Air conditioning (Optional)
Drying filter – Inspection 116

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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