DYNAPAC Vibratory Roller CC900S Operation & Maintenance Instruction Manual PDF DOWNLOAD

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DYNAPAC Vibratory Roller CC900S Operation & Maintenance Instruction Manual PDF DOWNLOAD

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DYNAPAC Vibratory Roller CC900S Operation & Maintenance Instruction Manual PDF DOWNLOAD

Language : English
Pages : 122
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

DYNAPAC Vibratory Roller CC900S Operation & Maintenance Instruction Manual PDF DOWNLOAD

Operating & Maintenance
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Vibratory roller CC900S
Engine Kubota D1105-E4B
Engine Kubota D1105-E4B T4f /Stage V
Serial number 10000359xxA013639 
Serial number 10000442xxA023521

Introduction ……………………………………………………………………………………………………………… 1
The machine ………………………………………………………………………………….. 1
Intended use ………………………………………………………………………………….. 1
Warning symbols…………………………………………………………………………….. 1
Safety information …………………………………………………………………………… 1
General …………………………………………………………………………………………. 2
CE marking and Declaration of conformity………………………………………….. 3
Safety – General instructions………………………………………………………………………………………. 5
Safety – when operating …………………………………………………………………………………………….. 7
Sitting position………………………………………………………………………………… 7
Work driving …………………………………………………………………………………… 7
Driving near edges ………………………………………………………………………….. 8
Special instructions …………………………………………………………………………………………………… 9
Standard lubricants and other recommended oils and fluids …………………. 9
Higher ambient temperatures, above +40°C (104°F)……………………………. 9
Lower ambient temperature – Freeze risk …………………………………………… 9
Temperatures…………………………………………………………………………………. 9
High pressure cleaning ……………………………………………………………………. 9
Fire fighting ………………………………………………………………………………….. 10
Roll Over Protective Structure (ROPS) …………………………………………….. 10
Battery handling ……………………………………………………………………………. 10
Jump starting………………………………………………………………………………… 11
Technical specifications …………………………………………………………………………………………… 13
Vibrations – Operator station …………………………………………………………… 13
Noise level……………………………………………………………………………………. 13
Electrical system …………………………………………………………………………… 13
Dimensions, side view……………………………………………………………………. 14
Dimensions, top view …………………………………………………………………….. 15
Weights and volumes…………………………………………………………………….. 16
Working capacity…………………………………………………………………………… 16
General ……………………………………………………………………………………….. 16
CO2-emission……………………………………………………………………………….. 17
Tightening torque ………………………………………………………………………….. 18
ROPS – bolts ………………………………………………………………………………… 19
Hydraulic system…………………………………………………………………………… 19
Slopes …………………………………………………………………………………………. 19
Machine description ………………………………………………………………………………………………… 21
Diesel engine ……………………………………………………………………………….. 21
Electrical system …………………………………………………………………………… 21
Propulsion system/Transmission …………………………………………………….. 21
Brake system ……………………………………………………………………………….. 21
Steering system ……………………………………………………………………………. 21
ROPS ………………………………………………………………………………………….. 21
Identification ……………………………………………………………………………………………… 22
Product identification number on the frame ………………………………………. 22
Machine plate……………………………………………………………………………….. 23
Explanation of 17PIN serial number…………………………………………………. 23
Engine plates ……………………………………………………………………………….. 24
Machine description- Decals…………………………………………………………………………………….. 25
Location – decals …………………………………………………………………………… 25
Location – decals, CALIFORNIA ……………………………………………………… 26
Safety decals………………………………………………………………………………… 26
Info decals……………………………………………………………………………………. 29
Instruments/Controls ………………………………………………………………………………….. 30
Locations – Instruments and controls ……………………………………………….. 30
Locations – Control panel and controls……………………………………………… 31
Function description ………………………………………………………………………. 32
Electrical system………………………………………………………………………………………… 34
Fuses ………………………………………………………………………………………….. 34
Fuses in engine compartment…………………………………………………………. 35
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Relays …………………………………………………………………………………………. 35
Operation ………………………………………………………………………………………………………………. 37
Before starting …………………………………………………………………………………………… 37
Battery isolation switch – On – Optional …………………………………………….. 37
PLUS version…………………………………………………………………… 37
CC version ………………………………………………………………………. 37
Driver seat (CC version) – Adjustment ……………………………………………… 37
Driver seat (Plus version) – Adjustment…………………………………………….. 38
Instruments and lamps – Checking…………………………………………………… 38
Interlock……………………………………………………………………………………….. 39
Operator position…………………………………………………………………………… 40
Starting …………………………………………………………………………………………………….. 41
Starting the engine ………………………………………………………………………… 41
Driving ……………………………………………………………………………………………………… 43
Operating the roller ……………………………………………………………………….. 43
Interlock/Emergency stop/Parking brake – Check ………………………………. 44
Vibration …………………………………………………………………………………………………… 44
Manual/Automatic vibration…………………………………………………………….. 44
Manual vibration – Switching on ………………………………………………………. 45
Braking …………………………………………………………………………………………………….. 45
Normal braking……………………………………………………………………………… 45
Emergency braking ……………………………………………………………………….. 46
Switching off…………………………………………………………………………………. 46
Parking …………………………………………………………………………………………………….. 47
Chocking the drums ………………………………………………………………………. 47
Master switch – Optional…………………………………………………………………. 47
PLUS version…………………………………………………………………… 47
CC version ………………………………………………………………………. 47
Long-term parking…………………………………………………………………………………………………… 49
Engine …………………………………………………………………………………………. 49
Battery…………………………………………………………………………………………. 49
Air cleaner, exhaust pipe………………………………………………………………… 49
Sprinkler system……………………………………………………………………………. 49
Fuel tank ……………………………………………………………………………………… 49
Hydraulic reservoir ………………………………………………………………………… 50
Steering cylinder, hinges, etc. …………………………………………………………. 50
Hoods, tarpaulin ……………………………………………………………………………. 50
Miscellaneous ………………………………………………………………………………………………………… 51
Lifting ……………………………………………………………………………………………………….. 51
Locking the articulation ………………………………………………………………….. 51
Lifting the roller……………………………………………………………………………… 51
Unlocking the articulation ……………………………………………………………….. 52
Transport ………………………………………………………………………………………………….. 52
Securing CC900S for loading………………………………………………………….. 53
Towing/Recovering…………………………………………………………………………………….. 54
Towing the roller……………………………………………………………………………. 55
Front drum: Releasing the brake……………………………………………………… 55
Restored brake……………………………………………………………………………… 55
Rear drum: Releasing the brake ……………………………………………………… 56
Restored brake……………………………………………………………………………… 56
Towing the roller……………………………………………………………………………. 56
Operating instructions – Summary …………………………………………………………………………….. 57
Preventive maintenance ………………………………………………………………………………………….. 59
Acceptance and delivery inspection…………………………………………………. 59
Warranty………………………………………………………………………………………. 59
Maintenance – Lubricants and symbols ……………………………………………………………………… 61
Maintenance symbols ……………………………………………………………………. 63
Maintenance – Maintenance schedule ……………………………………………………………………….. 65
Service and maintenance points ……………………………………………………… 65
General ……………………………………………………………………………………….. 66
Every 10 hours of operation (Daily)………………………………………………….. 66
After the FIRST 50 hours of operation ……………………………………………… 67
Every 50 hours of operation (Weekly)………………………………………………. 67
Every 250 / 750 / 1250 / 1750 hours of operation ………………………………. 67
Every 500 / 1500 hours of operation ………………………………………………… 68
Every 1000 hours of operation ………………………………………………………… 69
Every 2000 hours of operation ………………………………………………………… 70
Service – Checklist……………………………………………………………………………………… 71
Maintenance, 10h …………………………………………………………………………………………………… 73
Diesel engine Check oil level …………………………………………………………. 73
Hydraulic reservoir, Level check – Filling…………………………………………… 74
Check – Coolant system …………………………………………………………………. 74
Refueling ……………………………………………………………………………………… 75
Water tank – Filling ………………………………………………………………………… 75
Sprinkler system – Check, cleaning………………………………………………….. 76
Air circulation – Check ……………………………………………………………………. 76
Scrapers – Check, adjustment…………………………………………………………. 77
Warning lamps – Check………………………………………………………………….. 77
Air cleaner indicator ………………………………………………………………………. 78
Brakes – Check……………………………………………………………………………… 79
Maintenance – 50h ………………………………………………………………………………………………….. 81
Air cleaner – emptying ……………………………………………………………………. 81
Rubber elements and fastening screws – Check………………………………… 82
Belt tension on the hydraulic pump drive belt – Check ………………………… 82
Maintenance measures – 250 h ………………………………………………………………………………… 83
Air cleaner – Cleaning – Change………………………………………………………. 83
Hydraulic fluid cooler – Cleaning ……………………………………………………… 84
Forward/Reverse controls and joints – Check and lubrication………………. 84
Maintenance measures – 500 h ………………………………………………………………………………… 85
Hydraulic fluid cooler – Cleaning ……………………………………………………… 85
Forward/Reverse controls and joints – Check and lubrication………………. 86
Air cleaner – Cleaning – Change………………………………………………………. 87
Engine oil and oil filter – Change ……………………………………………………… 88
Check – Coolant system …………………………………………………………………. 89
Drum – Checking the oil level ………………………………………………………….. 89
Hydraulic reservoir – Check/venting …………………………………………………. 90
Belt tension on the hydraulic pump drive belt – Check ………………………… 91
Maintenance – 1000h ………………………………………………………………………………………………. 93
Hydraulic fluid cooler – Cleaning ……………………………………………………… 93
Forward/Reverse controls and joints – Check and lubrication………………. 94
Engine oil and oil filter – Change ……………………………………………………… 95
Check – Coolant system …………………………………………………………………. 96
Drum – Replace the oil in the front drum …………………………………………… 96
Hydraulic reservoir – Check/venting …………………………………………………. 97
Drum – Checking the oil level ………………………………………………………….. 98
Hydraulic fluid filter – Change ………………………………………………………….. 98
Alternator belt – Checking tension – Change ……………………………………… 99
Air cleaner – Cleaning – Change………………………………………………………. 99
Belt tension on the hydraulic pump drive belt – Check ………………………. 100
Maintenance – 2000h …………………………………………………………………………………………….. 101
Hydraulic fluid cooler – Cleaning ……………………………………………………. 101
Hydraulic reservoir – fluid change…………………………………………………… 102
Forward/Reverse controls and joints – Check and lubrication…………….. 103
Air cleaner – Cleaning – Change…………………………………………………….. 104
Drum – Replace the oil in the rear drum ………………………………………….. 104
Engine oil and oil filter – Change ……………………………………………………. 105
Check – Coolant system ……………………………………………………………….. 106
Steering joint – Check…………………………………………………………………… 106
Drum – Replace the oil in the front drum …………………………………………. 107
Water tank – Cleaning ………………………………………………………………….. 108
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Hydraulic reservoir – Check/venting ……………………………………………….. 108
Hydraulic reservoir – fluid change…………………………………………………… 109
Hydraulic fluid filter – Change ………………………………………………………… 110
Alternator belt – Checking tension – Change ……………………………………. 110
Fuel tank – Cleaning …………………………………………………………………….. 111
Belt tension on the hydraulic pump drive belt – Check ………………………. 111

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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