DYNAPAC Vibratory Roller CG223HF Operation & Maintenance Instruction Manual PDF DOWNLOAD

Description

DYNAPAC Vibratory Roller CG223HF Operation & Maintenance Instruction Manual PDF DOWNLOAD

FILE DETAILS:

DYNAPAC Vibratory Roller CG223HF Operation & Maintenance Instruction Manual PDF DOWNLOAD

Language : English
Pages :115
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

DYNAPAC Vibratory Roller CG223HF Operation & Maintenance Instruction Manual PDF DOWNLOAD

ICG223HF-3EN3.pdf
Operation & Maintenance
Vibratory roller CG223HF
Engine Deutz BF4M 2011 / TD2011 L04W
Serial number 85110280*- 85110300
Serial number 10000327x0A000001

Introduction 1
The machine 1
Intended use 1
Warning symbols 1
Safety information 1
General 2
CE marking and Declaration of conformity 3
Safety – General instructions 5
Safety – when operating 7
Slopes 7
Driving near edges 8
Safety (Optional) 9
Air conditioning (Optional) 9
Edge cutter/edge roller (Optional) 10
Chip spreader (Optional) 10
Working lights – Xenon 11
Special instructions 13
Standard lubricants and other recommended oils and fluids 13
Higher ambient temperatures, above +40°C (104°F) 13
Temperatures 13
Lower ambient temperature – Freeze risk 13
High pressure cleaning 14
Fire fighting 14
Roll Over Protective Structure (ROPS), ROPS approved cab 14
Battery handling 14
Jump starting 15
Technical specifications 17
Vibrations – Operator station 17
Noise level 17
Electrical system 17
ICG223HF-3EN3pdf 2011-06-14
Dimensions, side view 18
Dimensions, top view 19
Weights and volumes 19
Working capacity 20
General 20
Hydraulic system 21
Automatic Climate Control (ACC) (Optional) 21
Tightening torque 22
Machine description 23
Identification 23
Product identification number on the frame 23
Machine plate 23
Explanation of 17PIN serial number 24
Engine plates 24
Decals 26
Location – decals 26
Safety decals 27
Info decals 29
Instruments/Controls 30
Locations – Instruments and controls 30
Locations – Control panel and controls 31
Function descriptions 31
Locations – Instruments and controls, cab 36
Function description of instruments and controls in the cab 37
Electrical system 38
Fuses 38
Fuses in cab 40
Relays in panel 40
Fault indicating on the control unit (ECU) 41
Error code list 41
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Operation 43
Before starting 43
Master switch – Switching on 43
Control unit, operator’s seat – Adjusting 43
Operator’s seat in cab – Adjusting 44
Interlock 44
Instruments and lamps – Checking 45
View 45
Operator position 46
Starting 46
Starting the engine 46
Driving 47
Operating the roller, Transport mode 47
Drum position 49
Switching to work mode 49
Operating the roller, Working mode 49
Edge cutting (Optional) 51
Vibration 52
Manual/Automatic vibration 52
Manual vibration – Switching on 52
Amplitude/frequency – Changeover 53
Braking 53
Emergency braking 53
Normal braking 54
Switching off 54
Parking 55
Chocking the drums 55
Master switch 55
Long-term parking 57
Engine 57
ICG223HF-3EN3pdf 2011-06-14
Battery 57
Air cleaner, exhaust pipe 57
Sprinkler system 57
Fuel tank 57
Hydraulic reservoir 58
Steering cylinder, hinges, etc 58
Hoods, tarpaulin 58
Miscellaneous 59
Lifting 59
Lifting the roller 59
Towing/Recovering 59
Towing 59
Short distance towing with the engine running 59
Short distance towing when the engine is inoperative 60
Towing the roller 60
Trailer eye 61
Transport 61
Roller prepared for transport 61
Operating instructions – Summary 63
Preventive maintenance 65
Acceptance and delivery inspection 65
Warranty 65
Maintenance – Lubricants and symbols 67
Maintenance symbols 68
Maintenance – Maintenance schedule 69
Service and maintenance points 69
General 70
Every 10 hours of operation (Daily) 70
After the FIRST 50 hours of operation 70
Every 50 hours of operation (Weekly) 71
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Every 250 hours of operation (Monthly) 71
Every 500 hours of operation (Every three months) 72
Every 1000 hours of operation (Every six months) 72
Every 2000 hours of operation (Yearly) 73
Every 3000/5000/6000/12000 hours of operation 73
Maintenance – 10h 75
Hydraulic reservoir, Level check – Filling 75
Fuel tank – Refueling 76
Coolant level – Check 76
Water tanks – Filling 77
Sprinkler system/Drum
Check 77
Sprinkler system/Drum
Cleaning 78
Scrapers, spring loaded (Optional)
Checking 78
Brakes – Check 79
Maintenance – 50h 81
Air cleaner
Checking – Change the main air filter 81
Backup filter – Change 82
Air cleaner
– Cleaning 82
Pivot cylinder/Steering cylinder – Lubrication 83
Battery
Checking the electrolyte level 83
Drum gear – Checking the oil level 84
Air conditioning (Optional)
– Inspection 84
Air conditioning (Optional)
– Cleaning 85
Edge cutter (Optional)
– Lubrication 85
ICG223HF-3EN3pdf 2011-06-14
Maintenance – 250h 87
Check the sliding cab windows 87
Air conditioning (Optional)
– Inspection 88
Maintenance – 500h 89
Drum – oil level
Inspection – filling 89
Pivot bearing – Lubrication 90
Rubber elements and attachment screws
Check 90
Hydraulic reservoir cap – Check 91
Seat bearing – Lubrication 91
Diesel engine/Radiator
Oil change 93
Engine pre-filter
Change 93
Radiator
Check – Clean 94
Maintenance – 1000h 95
Hydraulic filter
Change 95
Air filter – Changing 96
Drum gear – Oil change 96
Drum gear – Checking the oil level 97
Air conditioning (Optional)
Fresh air filter- Change 97
Maintenance – 2000h 99
Hydraulic reservoir/Radiator
Oil change 99
Drum – Oil change 100
Fuel tank
– Cleaning 100
Watering system
– Draining 101
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Water tank – Cleaning 101
Air conditioning (Optional)
– Overhaul 102
Air conditioning (Optional)
Compressor – Inspection 103
Air conditioning (Optional)
Drying filter – Inspection 103

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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