DYNAPAC Vibratory Roller CG2300 Operation & Maintenance Instruction Manual PDF DOWNLOAD

Description

DYNAPAC Vibratory Roller CG2300 Operation & Maintenance Instruction Manual PDF DOWNLOAD

FILE DETAILS:

DYNAPAC Vibratory Roller CG2300 Operation & Maintenance Instruction Manual PDF DOWNLOAD

Language : English
Pages :166
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

DYNAPAC Vibratory Roller CG2300 Operation & Maintenance Instruction Manual PDF DOWNLOAD

Operating & Maintenance
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Vibratory roller CG2300
Engine Deutz TD 3.6 L04 (IIIB/T4)
Engine Deutz TD 3.6 L04 (stage V)
Serial number 10000351xxA012623 
Serial number 10000464xxA025415

Introduction 1
Warning symbols 1
The machine 1
Intended use 1
Safety information 1
General 2
CE marking and Declaration of conformity 3
Safety – General instructions 5
Safety – when operating 7
Driving near edges 7
Work driving 7
Safety (Optional) 9
Air conditioning 9
Edge cutter/compactor 9
Chip spreader 10
Special instructions 11
Standard lubricants and other recommended oils and fluids 11
Lower ambient temperature – Freeze risk 11
High pressure cleaning 11
Fire fighting 12
Roll Over Protective Structure (ROPS), ROPS approved cab 12
Battery handling 12
Jump starting (24V) 13
Technical specifications 15
Vibrations – Operator station 15
Noise level 15
Electrical system 15
Slopes 15
Dimensions, side view 16
Dimensions, top view 17
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Weights and volumes 18
Working capacity 18
General 19
CO2-emission 19
Hydraulic system 20
Air Conditioning / Automatic Climate Control (ACC) (Optional) 20
Technical data, Chip Spreader (Optional) 21
Tightening torque 22
Machine description 23
Diesel engine 23
Electrical system 23
Propulsion system 23
Brake system 24
Steering system 24
Vibration system 24
Cab 24
FOPS and ROPS 25
Identification 25
Product and component plates 25
Product identification number on the frame 26
Machine plate 26
Explanation of 17PIN serial number 26
Engine plates 27
Decals 28
Location – decals 28
Location – decals, chip spreader (Optional) 29
Safety decals 29
Info decals 31
Instruments/Controls 32
Control panel and controls 32
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Function descriptions 33
Warning indication – membrane panel (Keypad) 36
Forward & Reverse lever 37
Function descriptions 37
Forward & Reverse lever 38
Function descriptions 38
Display explanations 38
Machine alarm 42
“MAIN MENU” 43
“USER SETTINGS” 44
“MACHINE SETTINGS” 45
Diesel engine (Stage V) 47
“EXHAUST CLEANING” 47
“SERVICE MENU” 48
“ABOUT” 49
Operator help when starting 50
Operator help Workmode 50
Instruments and controls, cab 51
Function description of instruments and controls in the cab 52
Using the cab controls 53
Defroster 53
Heat 53
AC/ACC 53
ACC – Control panel 54
Main display screen 54
ACC – Operation menus 54
Electrical system (version 2) 56
Fuse card in main switchbox 57
Power in engine compartment/battery compartment 57
Fuse box at master switch 58
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Fuses in cab 59
Operation 61
Before starting 61
Master switch – Switching on 61
Driver seat – Adjustment 61
Operator’s seat, comfort – Adjustments 62
Belt reminder 62
Parking brake 63
Display – Control 63
Interlock 64
Operator position 64
View 64
Starting 65
Starting the engine 65
Display when activating choice via the button set 66
Alarm descriptions 67
Driving 68
Operating the roller 68
Gear change in separate spring-return switch (gear position
switch) 68
Interlock/Emergency stop/Parking brake – Check 70
Pivotal steering 71
Burnout of DPF-filter (Regeneration) – (stage V) 72
DPF displays 72
Edge cutting (Optional) 74
Chip spreader (optional) 75
Adjusting the feed volume 75
Preparations before dismantling/assembly 78
Vibration 79
Manual/Automatic vibration 79
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Manual vibration – Switching on 80
Amplitude/frequency – Changeover 80
Braking 80
Normal braking 80
Emergency braking 81
Switching off 81
Parking 82
Chocking the drums 82
Master switch 82
Long-term parking 83
Engine 83
Battery 83
Air cleaner, exhaust pipe 83
Watering system 83
Fuel tank 83
Hydraulic reservoir 83
Hoods, tarpaulin 84
Steering cylinders, hinges, etc 84
Miscellaneous 85
Lifting 85
Lifting the roller 85
Lifting the roller with jack: 85
Towing/Recovering 85
Short distance towing with the engine running 86
Short distance towing when the engine is inoperative 87
Towing the roller 88
Trailer eye 88
Transport 89
Load securing CG2300 90
Operating instructions – Summary 93
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Preventive maintenance 95
Acceptance and delivery inspection 95
Warranty 95
Maintenance – Lubricants and symbols 97
Maintenance symbols 98
Maintenance – Maintenance schedule 99
Service and maintenance points 99
General 99
Every 10 hours of operation (Daily) 100
After the FIRST 50 hours of operation 100
Every 50 hours of operation (Weekly) 101
Every 250 hours of operation (Monthly) 101
Every 500/1500 hours of operation 101
Every 1000 hours of operation 102
Every 2000 hours of operation 103
Maintenance, 10h 105
Diesel engine – Check oil level 105
Fuel tank – Refueling 106
Coolant level – Check 106
Water tanks – Filling 107
Sprinkler system/Drum
Check 107
Cleaning the coarse filter 108
Sprinkler system/Drum
Cleaning of sprinkler nozzle 108
Hydraulic reservoir – Check fluid level 109
Scrapers, spring-action
Check 110
Scrapers
Setting – Adjustment 111
Maintenance – 50h 113
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Fuel filter – Draining 113
Maintenance measures – 250 h 115
Hydraulic fluid cooler
Checking – Cleaning 115
Battery
– Check condition 116
Air conditioning (Optional)
– Inspection 116
Air conditioning (Optional)
Drying filter – Inspection 117
Edge cutter (Optional)
– Lubrication 117
Maintenance measures – 500 h 119
Diesel engine
Oil change 119
Engine
Replacing oil filter 120
Engine fuel prefilter – replacing/cleaning 120
Battery
– Check condition 121
Hydraulic fluid cooler
Checking – Cleaning 121
Air cleaner
Checking – Change the main air filter 122
Backup filter – Change 122
Air cleaner
– Cleaning 123
Drum – oil level
Inspection – filling 124
Drum gearbox – Checking the oil level 124
Hydraulic reservoir cap – Check 125
Rubber elements and attachment screws
Check 125
Air conditioning (Optional)
– Inspection 126
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Pivot bearing – Lubrication 126
Seat bearing – Lubrication 127
Air conditioning (Optional)
Drying filter – Inspection 127
Edge cutter (Optional)
– Lubrication 128
Maintenance – 1000h 129
Diesel engine
Oil change 129
Engine
Replacing oil filter 130
The engine fuel filter – replacement/cleaning 130
Hydraulic fluid cooler
Checking – Cleaning 131
Battery
– Check condition 131
Air cleaner
Checking – Change the main air filter 132
Backup filter – Change 132
Air cleaner
– Cleaning 133
Drum – Changing the oil 133
Drum gearbox – Oil change 134
Hydraulic reservoir cap – Check 134
Hydraulic filter
Change 135
Rubber elements and attachment screws
Check 136
Seat bearing – Lubrication 136
Pivot bearing – Lubrication 137
Cab
Fresh air filter – Replacing 137
Air conditioning (Optional)
– Overhaul 138
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Air conditioning (Optional)
Drying filter – Inspection 138
Edge cutter (Optional)
– Lubrication 139
Maintenance – 2000h 141
Diesel engine
Oil change 141
Engine
Replacing oil filter 142
The engine fuel filter – replacement/cleaning 142
Hydraulic filter
Change 143
Hydraulic fluid cooler
Checking – Cleaning 144
Battery
– Check condition 144
Air cleaner
Checking – Change the main air filter 145
Backup filter – Change 145
Air cleaner
– Cleaning 146
Rubber elements and attachment screws
Check 146
Drum – Changing the oil 147
Seat bearing – Lubrication 147
Drum gearbox – Oil change 148
Hydraulic reservoir cap – Check 148
Hydraulic reservoir
Fluid change 149
Watering system
– Draining 149
Water tank – Cleaning 150
Fuel tank
– Cleaning 151
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Cab
Fresh air filter – Replacing 151
Air conditioning (Optional)
– Overhaul 152
Air conditioning (Optional)
Drying filter – Inspection 152
Pivot bearing – Lubrication 153
Edge cutter (Optional)
– Lubrication 153

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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