Dynapac Vibratory rollers CC1100 VI CC1400 VI Operating & Maintenance Manual 4812164501_A – PDF DOWNLOAD

Description

Dynapac Vibratory rollers CC1100 VI CC1400 VI Operating & Maintenance Manual 4812164501_A – PDF DOWNLOAD

FILE DETAILS:

Dynapac Vibratory rollers CC1100 VI CC1400 VI Operating & Maintenance Manual 4812164501_A – PDF DOWNLOAD

Language : English
Pages : 240
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Dynapac Vibratory rollers CC1100 VI CC1400 VI Operating & Maintenance Manual 4812164501_A – PDF DOWNLOAD

Operating & Maintenance
4812164501_A.pdf
Vibratory rollers
CC1100 VI – CC1400 VI
Engine
Kubota D1703 / D1803 / V2203 / V2403
Models and PIN
CC1100 VI (Stage IIIA (26 kW) 10000389xxA018679 –
CC1100 VI (Tier 4f) (18.5 kW) 10000390xxA021827 – xA023287
CC1100 VI (Tier 4f) (28 kW) 10000391xxA021487 –
CC1100 VI (Stage V) (18.5 kW) 10000444xxA024596 –
CC1100 VI (Stage V) (28 kW) 10000452xxA026395 –
CC1200 VI (Stage IIIA (26 kW) 10000395xxA018609 –
CC1200 VI (Tier 4f) (18.5 kW) 10000396xxA018676 –
CC1200 VI (Tier 4f) (28 kW) 10000397xxA016877 –
CC1200 VI (Stage V) (18.5 kW) 10000446xxA023389 –
CC1200 VI (Stage V) (28 kW) 10000454xxA031142 –
CC1300 VI (Stage IIIA (35 kW) 10000469xxA030704 –
CC1300 VI (Tier 4f) (37 kW) 10000470xxA031597 –
CC1300 VI (Stage V) (37 kW) 10000471xxA030199 –
CC1400 VI (Stage IIIA (35 kW) 10000475xxA026843 –
CC1400 VI (Tier 4f) (37 kW) 10000476xxA030197 –
CC1400 VI (Stage V) (37 kW) 10000477xxA026844 –

Introduction 1
The machine 1
Intended use 1
Training 1
Signal symbols and meaning 1
Safety information 1
General 2
CE marking and Declaration of conformity 3
Safety – General instructions 5
Safety – when operating 7
Work driving 7
Driving near edges 8
Safety (Optional) 9
Edge cutter/compactor 9
Chip spreader 10
Special instructions 11
Standard lubricants and other recommended oils and fluids 11
Higher ambient temperatures, above +40°C (104°F) 11
Lower ambient temperature – Freeze risk 11
Temperatures 11
high pressure cleaning 11
Fire fighting 12
Fire extinguisher 12
Roll Over Protective Structure (ROPS) 12
Battery handling 13
Jump starting 13
Technical specifications 15
Vibrations – Operator station 15
Noise level 15
Dimensions, top view (CC1100VI – CC1200VI) 16
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Dimensions, top view (CC1300VI – CC1400VI) 17
Dimensions, side view (CC1100VI – CC1200VI) 18
Dimensions, side view (CC1300VI – CC1400VI) 19
Weights and volumes 20
Working capacity 20
General 23
CO2-emission 23
Tightening torque 24
ROPS – bolts 25
Foldable ROPS – bolts 25
Hydraulic system 26
Slopes 26
Electrical system 26
Machine description 27
Diesel engine 27
Electrical system 27
Propulsion system/Transmission 27
Brake system 27
Steering system 27
ROPS 27
Identification 28
Product and component plates 28
Product identification number on the frame 29
Explanation of 17PIN serial number 29
Machine plate 30
Engine plates 30
Location – decals
(CC1100 VI / CC1200 VI) 33
Location – decals
(CC1300 VI / CC1400 VI) 36
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Location – decals, CALIFORNIA 38
Safety decals 38
Info decals 42
Instruments/Controls 43
Locations – Control panel and controls 43
Function description 44
Function description – Alarm 45
Machine alarm 46
Functional description – Membrane panel 47
Function description, buttons on Forward/Reverse lever 49
Speed adjustment and vibration frequency (CC1100/C VI – CC1400/C
VI with single amplitude) 50
Mechanical speed control 50
Electronic speed control 50
Navigation submenus 51
Function description – Display 51
Display explanations 51
Transport mode 52
Submenu – Regeneration
(D1803 (Tier 4f, Stage V) /
V2403-CR (Tier 4f, Stage V)) 53
Soot 53
Submenu – Error code list 55
User settings 56
“SERVICE MENU” 56
Working mode, Vibration 58
Working mode, Vibration with dual amplitudes (Optional)
(CC1300 VI – 1400 VI with V2403-CR
(Tier 4f / Stage V) engine) 59
Working mode – Edge cutter 60
Working mode – Chip spreader 61
Asphalt temperature meter (Optional) 62
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Operator help when starting 63
Operator help Workmode 63
Electrical system 64
Fuses on machine 64
Fuses at battery master disconnect switch 65
Relays on machine 66
Operation 69
Before starting 69
Master switch – Switching on 69
Driver seat – Adjustment 70
Parking brake – Check 71
Reserve brake – Control 72
Instruments and lamps – Checking 72
Interlock 73
Operator position 73
Adjusting the Off-set 74
Flow divider (Optional) 74
Parking brake – Check 75
Reserve brake – Control 75
Starting 76
Starting the engine 76
D1703 / V2203-M-E3B (Stage IIIA) 76
D1803 / V2403-CR-E4B (Tier 4f) /
V2403-CR-E5B (Stage V) 76
Driving 78
Operating the roller 78
D1703 / V2203-M-E3B (Stage IIIA) 78
D1803 / V2403-CR-E4B (Tier 4f) /
V2403-CR-E5B (Stage V) 78
Interlock/Emergency stop/Parking brake – Check 79
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Edge cutting (Optional) 80
Vibration 81
Manual/Automatic vibration 81
Braking 82
Normal braking 82
Emergency braking 82
Switching off 83
D1703 / V2203-M-E3B (Stage IIIA) 83
D1803 / V2403-CR-E4B (Tier 4f) /
V2403-CR-E5B (Stage V) 83
Parking 84
Chocking the drums 84
Battery disconnector 84
Long-term parking 85
Engine 85
Battery 85
Air cleaner, exhaust pipe 85
Fuel tank 85
Hydraulic reservoir 85
Steering cylinder, hinges, etc 86
Watering system 86
Hoods, tarpaulin 86
Miscellaneous 87
Lifting 87
Locking the articulation 87
Lifting the roller 88
Lifting the roller with a single -point lift (Optional) (CC1100/C VI –
CC1200/C VI only) 89
Unlocking the articulation 89
Towing/Recovering 90
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Release the brakes 90
Towing the roller 91
Short distance towing with switched off engine 92
Transport 93
Securing
CC1100/C VI – CC1200/C VI for loading 94
Securing
CC1100/C VI – CC1200/C VI for loading (Side along the trailer) 96
Securing
CC1100/C VI – CC1200/C VI for loading (Side across the trailer) 100
Securing
CC1300/C VI – CC1400/C VI for loading 102
Foldable ROPS 104
Operating instructions – Summary 105
Preventive maintenance 107
Acceptance and delivery inspection 107
Warranty 107
Maintenance – Lubricants and symbols 109
Maintenance symbols 112
Maintenance – Maintenance schedule 113
Service and maintenance points 113
General 114
Every 10 hours of operation (Daily) 114
After the FIRST 50 hours of operation 115
Every 50 hours of operation (Weekly) 115
Every 250 / 750 / 1250 / 1750 hours of operation 115
Every 500 hours of operation 116
Every 1000 hours of operation 117
Every 1500 hours of operation (only Tier 4f / Stage V (28 kW) / Stage
V (37 kW)) 117
Every 2000 hours of operation 118
Every 3000 hours of operation 119
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Every 12th month (Annually) 120
Every 24th month (Every other year) 120
Service – Checklist 121
Maintenance, 10h 123
Check – Coolant system 124
Diesel engine Check oil level 124
Hydraulic reservoir, Level check – Filling 126
Air circulation – Check 126
Fuel tank – Filling 127
Water tank – Filling 127
Sprinkler system/Drum
Checking – Cleaning 128
Sprinkler – Drain / Anti-freeze 128
Sprinkler system/Drum
Cleaning of sprinkler nozzle 129
Scrapers, fixed
Checking – Setting 130
Scrapers, spring-action (Optional)
Checking – Adjustment 130
Brakes – Check 131
Maintenance, first 50h 133
Engine oil and oil filter – Change 133
Replacing the hydraulic oil filter 135
Bolted joints
Check 136
Maintenance – 50h 137
Air cleaner
Check main filter 137
Steering cylinder and steering joint – Lubrication 138
Checking the fuel hoses and hose clamps 139
Water separator – Draining
(on machines equipped with this) 140
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Maintenance measures – 250 h 141
Battery
– Check condition 141
Engine oil and oil filter – Change 142
Air cleaner
– Cleaning 144
Replacing belts/Checking the belt tension 145
Check – Coolant system 146
Check – Air intake hoses 147
Function of the cooling water system
(CC1100/C VI – CC1200/C VI) 148
Check – Coolant system 148
Filling coolant 148
Function of the cooling water system
(CC1300/C VI – 1400/C VI) 149
Check – Coolant system 149
Filling coolant 149
Maintenance – 500h 151
Battery
– Check condition 151
Engine oil and oil filter – Change 152
Drum – oil level
Inspection – filling 154
Rubber elements and bolted joints
Check 155
Hydraulic reservoir cap – Check 155
Steering cylinder and steering joint – Lubrication 156
Check – Coolant system 157
Air cleaner
Check – Replacement of main filter 158
Air filter indicator – Resetting 158
Replacing the fuel filter 159
Replacing the pre-filter 159
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D1703 / V2203-M (Stage IIIA) 160
D1803-CR (Tier 4f / Stage V) /
V2403-CR-E4B (Tier 4f) / V2403-CR-E5B (Stage V) 160
Fuel tank – Cleaning 160
Check – Air intake hoses 161
Fuel filter’s water separator – Draining
(on machines equipped with this) 162
Replacing belts/Checking the belt tension 163
Coolers
Checking – Cleaning 164
Maintenance – 1000h 165
Battery
– Check condition 165
Engine oil and oil filter – Change 166
Drum – oil level
Inspection – filling 168
Rubber elements and bolted joints
Check 169
Hydraulic reservoir cap – Check 169
Steering cylinder and steering joint – Lubrication 170
Check – Coolant system 171
Air cleaner
Check – Replacement of main filter 172
Air filter indicator – Resetting 172
Backup filter – Change 173
Replacing the hydraulic oil filter 174
Replacing the fuel filter 175
Replacing the pre-filter 175
D1703 / V2203-M (Stage IIIA) 176
D1803-CR (Tier 4f / Stage V) /
V2403-CR-E4B (Tier 4f) / V2403-CR-E5B (Stage V) 176
Fuel tank – Cleaning 176
Replacing belts/Checking the belt tension 177
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Checking – Diesel engine valve clearance 178
Coolers
Checking – Cleaning 178
Check – Air intake hoses 179
Maintenance measures – 1500 h (only Tier 4f / Stage V (28 kW and 37 kW) and Stage
V (37 kW) 181
Check – Spreader 181
Check – EGR cooler 181
Checking of injector tip 181
Replacing the oil separator 181
Maintenance – 2000h 183
Battery
– Check condition 183
Engine oil and oil filter – Change 184
Rubber elements and bolted joints
Check 186
Hydraulic reservoir cap – Check 186
Steering cylinder and steering joint – Lubrication 187
Check – Coolant system 188
Air cleaner
Check – Replacement of main filter 189
Air filter indicator – Resetting 189
Backup filter – Change 190
Replacing the hydraulic oil filter 191
Replacing the fuel filter 192
Replacing the pre-filter 192
D1703 / V2203-M (Stage IIIA) 193
D1803-CR (Tier 4f / Stage V) /
V2403-CR-E4B (Tier 4f) / V2403-CR-E5B (Stage V) 193
Fuel tank – Cleaning 193
Coolers
Checking – Cleaning 194
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Water tank – Draining 195
Water tank – Cleaning 195
Edge cutter (Optional)
– Lubrication 196
Hydraulic reservoir – fluid change 197
Drum – Oil change 198
Checking – Diesel engine valve clearance 198
Replacing belts/Checking the belt tension 199
Steering joint – Check 200
Maintenance, 3000h 201
Battery
– Check condition 201
Engine oil and oil filter – Change 202
Drum – oil level
Inspection – filling 204
Rubber elements and bolted joints
Check 205
Hydraulic reservoir cap – Check 205
Steering cylinder and steering joint – Lubrication 206
Check – Coolant system 207
Air cleaner
Check – Replacement of main filter 208
Air filter indicator – Resetting 208
Backup filter – Change 209
Replacing the hydraulic oil filter 210
Replacing the fuel filter 211
Replacing the pre-filter 211
D1703 / V2203-M (Stage IIIA) 212
D1803-CR (Tier 4f / Stage V) /
V2403-CR-E4B (Tier 4f) / V2403-CR-E5B (Stage V) 212
Fuel tank – Cleaning 212
Check – Air intake hoses 213
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Coolers
Checking – Cleaning 214
Water tank – Draining 215
Water tank – Cleaning 215
Checking – Diesel engine valve clearance 215
Hydraulic reservoir – fluid change 216
Draining of water separator 217
Replacing belts/Checking the belt tension 218
Cleaning of DPF (D1803 and
V2403-CR (Tier 4f / Stage V) only) 219
Checking the injection pump (D1703 and V2203-M (Stage IIIA) only) 219
Checking the EGR system (D1803 and V2403-CR (Tier 4f / Stage V)
only) 219
Steering joint – Check 219
Maintenance, every 12th month (Annually) 221
Air cleaner
Check – Replacement of main filter 221
Air filter indicator – Resetting 221
Backup filter – Change 221
Checking the DPF pipes and connections (D1803, V2403-CR (Tier 4f
/ Stage V)) 221
Checking the EGR pipes and connections (D1803, V2403-CR (Tier 4f
/ Stage V)) 222
Check the Manifold
(D1803, V2403-CR (Tier 4f / Stage V)) 222
Maintenance, every 24th month
(Every other year) 223
Check – Coolant system 223
Check – Air intake hoses 224

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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