Dynapac Vibratory rollers CC1100C VI CC1400C VI Operating & Maintenance Manual 4812164601_A – PDF DOWNLOAD

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Dynapac Vibratory rollers CC1100C VI CC1400C VI Operating & Maintenance Manual 4812164601_A – PDF DOWNLOAD

FILE DETAILS:

Dynapac Vibratory rollers CC1100C VI CC1400C VI Operating & Maintenance Manual 4812164601_A – PDF DOWNLOAD

Language : English
Pages : 242
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Dynapac Vibratory rollers CC1100C VI CC1400C VI Operating & Maintenance Manual 4812164601_A – PDF DOWNLOAD

Operating & Maintenance
4812164601_A.pdf
Vibratory rollers
CC1100C VI – CC1400C VI
Engine
Kubota D1703 / D1803 / V2203 / V2403
Models and PIN
CC1100C VI (Stage IIIA (26 kW) 10000392xxA021396 –
CC1100C VI (Tier 4f) (18.5 kW) 10000393xxA022045 – xA023287
CC1100C VI (Tier 4f) (28 kW) 10000394xxA021673 –
CC1100C VI (Stage V) (18.5 kW) 10000445xxA023696 –
CC1100C VI (Stage V) (28 kW) 10000453xxA0***** –
CC1200C VI (Stage IIIA (26 kW) 10000398xxA021518 –
CC1200C VI (Tier 4f) (18.5 kW) 10000399xxA021830 –
CC1200C VI (Tier 4f) (28 kW) 10000400xxA021646 –
CC1200C VI (Stage V) (18.5 kW) 10000447xxA023516 –
CC1200C VI (Stage V) (28 kW) 10000455xxA032884 –
CC1300C VI (Stage IIIA (35 kW) 10000472xxA030198 –
CC1300C VI (Tier 4f) (37 kW) 10000473xxA031801 –
CC1300C VI (Stage V) (37 kW) 10000474xxA030899 –
CC1400C VI (Stage IIIA (35 kW) 10000478xxA030196 –
CC1400C VI (Tier 4f) (37 kW) 10000479xxA031685 –
CC1400C VI (Stage V) (37 kW) 10000480xxA031590 –

Introduction 1
The machine 1
Intended use 1
Training 1
Signal symbols and meaning 1
Safety information 1
General 2
CE marking and Declaration of conformity 3
Safety – General instructions 5
Safety – when operating 7
Work driving 7
Driving near edges 8
Safety (Optional) 9
Edge cutter/compactor 9
Chip spreader 10
Special instructions 11
Standard lubricants and other recommended oils and fluids 11
Higher ambient temperatures, above +40°C (104°F) 11
Lower ambient temperature – Freeze risk 11
Temperatures 11
high pressure cleaning 11
Fire fighting 12
Fire extinguisher 12
Roll Over Protective Structure (ROPS) 12
Battery handling 13
Jump starting 13
Technical specifications 15
Vibrations – Operator station 15
Noise level 15
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Dimensions, top view
(CC1100C VI – CC1200C VI) 16
Dimensions, top view
(CC1300C VI – CC1400C VI) 17
Dimensions, side view
(CC1100C VI – CC1200C VI) 18
Dimensions, side view
(CC1300C VI – CC1400C VI) 19
Weights and volumes 20
Working capacity 20
General 23
CO2-emission 23
Tightening torque 24
ROPS – bolts 25
Foldable ROPS – bolts 25
Hydraulic system 26
Slopes 26
Electrical system 26
Machine description 27
Diesel engine 27
Electrical system 27
Propulsion system/Transmission 27
Brake system 27
Steering system 27
ROPS 27
Identification 28
Product and component plates 28
Product identification number on the frame 29
Explanation of 17PIN serial number 29
Machine plate 30
Engine plates 30
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Location – decals (CC1100C VI / CC1200C VI) 33
Location – decals (CC1300C VI / CC1400C VI) 34
Location – decals, CALIFORNIA 35
Safety decals 35
Info decals 39
Instruments/Controls 40
Locations – Control panel and controls 40
Function description 41
Function description – Alarm 42
Machine alarm 43
Functional description – Membrane panel 44
Function description, buttons on Forward/Reverse lever 46
Speed adjustment and vibration frequency (CC1100/C VI – CC1400/C
VI with single amplitude) 47
Mechanical speed control 47
Electronic speed control 47
Navigation submenus 48
Function description – Display 48
Display explanations 48
Transport mode 49
Submenu – Regeneration
(D1803 (Tier 4f / Stage V) /
V2403-CR (Tier 4f / Stage V)) 50
Soot 50
Submenu – Error code list 52
User settings 53
“SERVICE MENU” 53
Working mode, Vibration 55
Working mode, Vibration with dual amplitudes (Optional)
(CC1300 VI – 1400 VI with V2403-CR
(Tier 4f / Stage V) engine) 56
Working mode – Edge cutter 57
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Working mode – Chip spreader 58
Asphalt temperature meter (Optional) 59
Operator help when starting 60
Operator help Workmode 60
Electrical system 61
Fuses on machine 61
Fuses at battery master disconnect switch 62
Relays on machine 63
Operation 65
Before starting 65
Master switch – Switching on 65
Driver seat – Adjustment 66
Parking brake – Check 67
Reserve brake – Control 68
Instruments and lamps – Checking 68
Interlock 69
Sprinkler system, wheels 69
Operator position 70
Adjusting the Off-set 70
Flow divider (Optional) 71
Starting 71
Starting the engine 71
D1703 / V2203-M-E3B (Stage IIIA) 71
D1803 / V2403-CR-E4B (Tier 4f) /
V2403-CR-E5B (Stage V) 72
Driving 73
Operating the roller 73
D1703 / V2203-M-E3B (Stage IIIA) 73
D1803 / V2403-CR-E4B (Tier 4f) /
V2403-CR-E5B (Stage V) 73
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Interlock/Emergency stop/Parking brake – Check 74
Edge cutting (Optional) 75
Vibration 76
Manual/Automatic vibration 76
Braking 77
Normal braking 77
Emergency braking 77
Switching off 78
D1703 / V2203-M-E3B (Stage IIIA) 78
D1803 / V2403-CR-E4B (Tier 4f) /
V2403-CR-E5B (Stage V) 78
Parking 79
Chocking the drums 79
Battery disconnector 79
Long-term parking 81
Engine 81
Battery 81
Air cleaner, exhaust pipe 81
Fuel tank 81
Hydraulic reservoir 81
Steering cylinder, hinges, etc 82
Watering system 82
Hoods, tarpaulin 82
Miscellaneous 83
Lifting 83
Locking the articulation 83
Lifting the roller 84
Lifting the roller with a single -point lift (Optional) (CC1100/C VI –
CC1200/C VI only) 85
Unlocking the articulation 85
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Towing/Recovering 86
Release the brakes 86
Releasing the brake, wheel motors (Optional) 87
Towing the roller 88
Short distance towing with switched off engine 89
Transport 90
Securing
CC1100/C VI – CC1200/C VI for loading 91
Securing
CC1100/C VI – CC1200/C VI for loading (Side along the trailer) 93
Securing
CC1100/C VI – CC1200/C VI for loading
(Side along the trailer) 95
Securing
CC1100/C VI – CC1200/C VI for loading
(Side across the trailer) 97
Securing
CC1300/C VI – CC1400/C VI for loading 99
Foldable ROPS 101
Operating instructions – Summary 103
Preventive maintenance 105
Acceptance and delivery inspection 105
Warranty 105
Maintenance – Lubricants and symbols 107
Maintenance symbols 110
Maintenance – Maintenance schedule 111
Service and maintenance points 111
General 112
Every 10 hours of operation (Daily) 112
After the FIRST 50 hours of operation 113
Every 50 hours of operation (Weekly) 113
Every 250 / 750 / 1250 / 1750 hours of operation 113
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Every 500 hours of operation 114
Every 1000 hours of operation 115
Every 1500 hours of operation (only Tier 4f / Stage V (28 kW) / Stage
V (37 kW)) 115
Every 2000 hours of operation 116
Every 3000 hours of operation 117
Every 12th month (Annually) 118
Every 24th month (Every other year) 118
Service – Checklist 119
Maintenance, 10h 121
Check – Coolant system 122
Diesel engine Check oil level 122
Hydraulic reservoir, Level check – Filling 124
Air circulation – Check 124
Fuel tank – Filling 125
Water tank – Filling 125
Sprinkler system/Drum
Checking – Cleaning 126
Sprinkler system / Wheels
Check – Cleaning 127
Sprinkler – Drain / Anti-freeze 127
Pump system / Tire
Check – Cleaning 128
Sprinkler system/Drum
Cleaning of sprinkler nozzle 129
Scrapers, fixed
Checking – Setting 129
Scrapers, spring-action (Optional)
Checking – Adjustment 130
Brakes – Check 130
Scrapers
Check – Adjustment 131
Maintenance, first 50h 133
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Engine oil and oil filter – Change 133
Replacing the hydraulic oil filter 135
Bolted joints
Check 136
Maintenance – 50h 137
Air cleaner
Check main filter 137
Steering cylinder and steering joint – Lubrication 138
Checking the fuel hoses and hose clamps 139
Water separator – Draining
(on machines equipped with this) 140
Tires – Tire pressure 140
Maintenance measures – 250 h 141
Battery
– Check condition 141
Engine oil and oil filter – Change 142
Air cleaner
– Cleaning 144
Replacing belts/Checking the belt tension 145
Check – Coolant system 146
Check – Air intake hoses 147
Function of the cooling water system
(CC1100/C VI – CC1200/C VI) 148
Check – Coolant system 148
Filling coolant 148
Function of the cooling water system
(CC1300/C VI – 1400/C VI) 149
Check – Coolant system 149
Filling coolant 149
Maintenance – 500h 151
Battery
– Check condition 151
Engine oil and oil filter – Change 152
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Drum – oil level
Inspection – filling 154
Rubber elements and bolted joints
Check 155
Hydraulic reservoir cap – Check 155
Steering cylinder and steering joint – Lubrication 156
Check – Coolant system 157
Air cleaner
Check – Replacement of main filter 158
Air filter indicator – Resetting 158
Replacing the fuel filter 159
Replacing the pre-filter 159
D1703 / V2203-M (Stage IIIA) 160
D1803-CR (Tier 4f / Stage V) /
V2403-CR-E4B (Tier 4f) / V2403-CR-E5B (Stage V) 160
Fuel tank – Cleaning 160
Check – Air intake hoses 161
Fuel filter’s water separator – Draining
(on machines equipped with this) 162
Replacing belts/Checking the belt tension 163
Coolers
Checking – Cleaning 164
Maintenance – 1000h 165
Battery
– Check condition 165
Engine oil and oil filter – Change 166
Drum – oil level
Inspection – filling 168
Rubber elements and bolted joints
Check 169
Hydraulic reservoir cap – Check 169
Steering cylinder and steering joint – Lubrication 170
Check – Coolant system 171
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Air cleaner
Check – Replacement of main filter 172
Air filter indicator – Resetting 172
Backup filter – Change 173
Replacing the hydraulic oil filter 174
Replacing the fuel filter 175
Replacing the pre-filter 175
D1703 / V2203-M (Stage IIIA) 176
D1803-CR (Tier 4f / Stage V) /
V2403-CR-E4B (Tier 4f) / V2403-CR-E5B (Stage V) 176
Replacing belts/Checking the belt tension 177
Fuel tank – Cleaning 178
Checking – Diesel engine valve clearance 178
Coolers
Checking – Cleaning 179
Check – Air intake hoses 180
Maintenance measures – 1500 h (only Tier 4f / Stage V (28 kW and 37 kW) and Stage
V (37 kW) 181
Check – Spreader 181
Check – EGR cooler 181
Checking of injector tip 181
Replacing the oil separator 181
Maintenance – 2000h 183
Battery
– Check condition 183
Engine oil and oil filter – Change 184
Rubber elements and bolted joints
Check 186
Hydraulic reservoir cap – Check 186
Steering cylinder and steering joint – Lubrication 187
Check – Coolant system 188
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Air cleaner
Check – Replacement of main filter 189
Air filter indicator – Resetting 189
Backup filter – Change 190
Replacing the hydraulic oil filter 191
Replacing the fuel filter 192
Replacing the pre-filter 192
D1703 / V2203-M (Stage IIIA) 193
D1803-CR (Tier 4f / Stage V) /
V2403-CR-E4B (Tier 4f) / V2403-CR-E5B (Stage V) 193
Fuel tank – Cleaning 193
Coolers
Checking – Cleaning 194
Emulsion tank – Draining 195
Water tank – Draining 195
Water tank – Cleaning 196
Edge cutter (Optional)
– Lubrication 196
Hydraulic reservoir – fluid change 197
Drum – Oil change 198
Checking – Diesel engine valve clearance 198
Replacing belts/Checking the belt tension 199
Steering joint – Check 200
Maintenance, 3000h 201
Battery
– Check condition 201
Engine oil and oil filter – Change 202
Drum – oil level
Inspection – filling 204
Rubber elements and bolted joints
Check 205
Hydraulic reservoir cap – Check 205
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Steering cylinder and steering joint – Lubrication 206
Check – Coolant system 207
Air cleaner
Check – Replacement of main filter 208
Air filter indicator – Resetting 208
Backup filter – Change 209
Replacing the hydraulic oil filter 210
Replacing the pre-filter 211
D1703 / V2203-M (Stage IIIA) 211
D1803-CR (Tier 4f / Stage V) /
V2403-CR-E4B (Tier 4f) / V2403-CR-E5B (Stage V) 211
Replacing the fuel filter 212
Fuel tank – Cleaning 212
Check – Air intake hoses 213
Coolers
Checking – Cleaning 214
Water tank – Draining 215
Water tank – Cleaning 215
Checking – Diesel engine valve clearance 215
Hydraulic reservoir – fluid change 216
Draining of water separator 217
Replacing belts/Checking the belt tension 218
Cleaning of DPF (D1803 and
V2403-CR (Tier 4f / Stage V) only) 219
Checking the EGR system (D1803 and V2403-CR (Tier 4f / Stage V)
only) 219
Checking the injection pump
(D1703 and V2203-M (Stage IIIA) only) 219
Steering joint – Check 219
Maintenance, every 12th month (Annually) 221
Air cleaner
Check – Replacement of main filter 221
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Air filter indicator – Resetting 221
Backup filter – Change 221
Checking the DPF pipes and connections (D1803, V2403-CR (Tier 4f
/ Stage V)) 221
Checking the EGR pipes and connections (D1803, V2403-CR (Tier 4f
/ Stage V)) 222
Check the Manifold
(D1803, V2403-CR (Tier 4f / Stage V)) 222
Maintenance, every 24th month
(Every other year) 223
Check – Coolant system 223
Check – Air intake hoses 224

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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