Dynapac Vibratory rollers CC1200 VI Operating & Maintenance Instruction Manual 4812313735 – PDF DOWNLOAD

Description

Dynapac Vibratory rollers CC1200 VI Operating & Maintenance Instruction Manual 4812313735 – PDF DOWNLOAD

FILE DETAILS:

Dynapac Vibratory rollers CC1200 VI Operating & Maintenance Instruction Manual 4812313735 – PDF DOWNLOAD

Language : English
Pages : 201
Downloadable : Yes
File Type : PDF
Size: 11.6 MB

DESCRIPTION:

Dynapac Vibratory rollers CC1200 VI Operating & Maintenance Instruction Manual 4812313735 – PDF DOWNLOAD

• This manual contains instructions for machine operation and maintenance.
• The machine must be correctly maintained for maximal performance.
• The machine should be kept clean so that any leakages, loose bolts and loose connections are discovered at as early a point in time as possible.
• Do not spray with high-pressure cleaner directly onto gaskets and bearing spacings in steering hitch and drum, and electronics.
• Inspect the machine every day, before starting. Inspect the entire machine so that any leakages or other faults are detected.
• Check the ground under the machine. Leakages are more easily detected on the ground than on the machine itself.

TABLE OF CONTENTS:

Dynapac Vibratory rollers CC1200 VI Operating & Maintenance Instruction Manual 4812313735 – PDF DOWNLOAD

Introduction 1
The machine 1
Intended use 1
Warning symbols 1
Safety information 1
General 2
CE marking and Declaration of conformity 3
Safety – General instructions 5
Safety – when operating 7
Work driving 7
Driving near edges 8
Safety (Optional) 9
Edge cutter/compactor 9
Chip spreader 9
Special instructions 11
Standard lubricants and other recommended oils and fluids 11
Higher ambient temperatures, above +40°C (104°F) 11
Lower ambient temperature – Freeze risk 11
Temperatures 11
High pressure cleaning 11
Fire fighting 12
Roll Over Protective Structure (ROPS) 12
Battery handling 12
Jump starting 13
Technical specifications 15
Vibrations – Operator station 15
Noise level 15
Dimensions, top view 16
Dimensions, side view 17
Weights and volumes 18
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Working capacity 18
General 19
Tightening torque 20
ROPS – bolts 21
Hydraulic system 21
Slopes 21
Machine description 23
Diesel engine 23
Electrical system 23
Propulsion system/Transmission 23
Brake system 23
Steering system 23
ROPS 23
Identification 24
Product and component plates 24
Product identification number on the frame 24
Explanation of 17PIN serial number 25
Machine plate 25
Engine plates 26
Location – decals 28
Safety decals 29
Info decals 31
Instruments/Controls 32
Locations – Control panel and controls 32
Functional description – Membrane panel 33
Function description – Display 33
Display explanations 35
Transport mode 36
Working mode, Vibration 37
Working mode – Edge cutter 39
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Working mode – Chip spreader 40
Function description, buttons on from/rear control 41
Function description – Alarm 42
Electrical system 43
Fuses 43
Fuses at battery master disconnect switch 44
Relays on machine 45
Operation 47
Before starting 47
Master switch – Switching on 47
Driver seat – Adjustment 48
Parking brake – Check 49
Reserve brake – Control 50
Instruments and lamps – Checking 50
Interlock 51
Sprinkler system, wheels 51
Operator position 52
Adjusting the Off-set 52
Starting 53
Starting the engine 53
D1703 53
Driving 55
Operating the roller 55
D1703 55
Steering column 46
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Interlock/Emergency stop/Parking brake – Check 56
Edge cutting (Optional) 57
Vibration 58
Manual/Automatic vibration 58
Braking 59
Normal braking 59
Emergency braking 59
Switching off 60
D1703 60
Parking 61
Chocking the wheels/drum 61
Battery disconnector 61
Long-term parking 63
Engine 63
Battery 63
Air cleaner, exhaust pipe 63
Fuel tank 63
Hydraulic reservoir 63
Steering cylinder, hinges, etc 64
Watering system 64
Hoods, tarpaulin 64
Miscellaneous 65
Lifting 65
Locking the articulation 65
Lifting the roller 66
Lifting the roller with a single -point lift (Optional) 67
Unlocking the articulation 68
Towing/Recovering 68
Release the brakes 69
Short distance towing with switched off engine 71
Towing the roller 72
Transport 73
Securing CC1200 VI for loading 74
Securing CC1200 VI for loading (Side across the trailer) 76
Foldable ROPS 78
Securing CC1200 VI for loading (Side along the trailer) 79
Operating instructions – Summary 81
Preventive maintenance 83
Acceptance and delivery inspection 83
Warranty 83
Maintenance – Lubricants and symbols 85
Maintenance symbols 87
Maintenance – Maintenance schedule 89
Service and maintenance points 89
General 90
Every 10 hours of operation (Daily) 90
After the FIRST 50 hours of operation 91
Every 50 hours of operation (Weekly) 91
Every 250 / 750 / 1250 / 1750 hours of operation 91
Every 500 hours of operation 92
Every 1000 hours of operation 93
Every 2000 hours of operation 94
Every 3000 hours of operation 95
Every 12th month (Annually) 96
Every 24th month (Every other year) 96
Service – Checklist 97
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Maintenance, 10h 99
Check – Coolant system 99
Diesel engine Check oil level 100
Hydraulic reservoir, Level check – Filling 101
Air circulation – Check 101
Fuel tank – Filling 102
Water tank – Filling 102
Sprinkler system/Drum
Checking – Cleaning 103
Scrapers, fixed
Checking – Setting 105
Scrapers, spring-action (Optional)
Checking – Adjustment 106
Scrapers
Check – Adjustment 106
Brakes – Check 107
Maintenance measures, First 50 hours 109
Engine oil and oil filter – Change 109
Replacing the hydraulic oil filter 111
Bolted joints
Check 112
Maintenance – 50h 113
Air cleaner
Check main filter 113
Steering cylinder and steering joint – Lubrication 114
Checking the fuel hoses and hose clamps 115
Water separator – Draining
(on machines equipped with this) 116
Sprinkler system/Drum
Cleaning of sprinkler nozzle 104
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Maintenance measures – 250 h 117
Battery
– Check condition 117
Engine oil and oil filter – Change 118
Air cleaner
– Cleaning 119
Replacing belts/Checking the belt tension 120
Check – Coolant system 121
Check – Air intake hoses 122
Maintenance – 500h 123
Battery
– Check condition 123
Engine oil and oil filter – Change 124
Drum – oil level
Inspection – filling 125
Rubber elements and bolted joints
Check 126
Hydraulic reservoir cap – Check 126
Steering cylinder and steering joint – Lubrication 127
Check – Coolant system 127
Air cleaner
Check – Replacement of main filter 128
Air filter indicator – Resetting 128
Replacing the fuel filter 129
Replacing the pre-filter 129
D1703 130
Check – Air intake hoses 131
Fuel tank – Cleaning 132
Fuel filter’s water separator – Draining
(on machines equipped with this) 132
Coolers
Checking – Cleaning 133
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Replacing belts/Checking the belt tension 134
Maintenance – 1000h 135
Battery
– Check condition 135
Engine oil and oil filter – Change 136
Drum – oil level
Inspection – filling 137
Rubber elements and bolted joints
Check 138
Hydraulic reservoir cap – Check 138
Steering cylinder and steering joint – Lubrication 139
Check – Coolant system 139
Air cleaner
Check – Replacement of main filter 140
Air filter indicator – Resetting 140
Backup filter – Change 141
Replacing the fuel filter 141
Replacing the pre-filter 142
D1703 142
Fuel tank – Cleaning 143
Coolers
Checking – Cleaning 143
Checking of EGR cooler 143
Check – Air intake hoses 144
Replacing the hydraulic oil filter 145
Replacing belts/Checking the belt tension 146
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Maintenance – 2000h 147
Battery
– Check condition 147
Engine oil and oil filter – Change 148
Rubber elements and bolted joints
Check 149
Hydraulic reservoir cap – Check 149
Steering cylinder and steering joint – Lubrication 150
Check – Coolant system 150
Air cleaner
Check – Replacement of main filter 151
Air filter indicator – Resetting 151
Backup filter – Change 152
Replacing the hydraulic oil filter 153
Replacing the fuel filter 154
Replacing the pre-filter 154
D1703 155
Fuel tank – Cleaning 155
Coolers
Checking – Cleaning 156
Water tank – Draining 157
Water tank – Cleaning 157
Hydraulic reservoir – fluid change 158
Drum – Oil change 159
Steering joint – Check 160
Edge cutter (Optional)
– Lubrication 160
Replacing belts/Checking the belt tension 161
Inspection – filling 149
Drum – oil level 149
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Maintenance, 3000h 163
Battery
– Check condition 163
Engine oil and oil filter – Change 164
Drum – oil level
Inspection – filling 165
Rubber elements and bolted joints
Check 166
Hydraulic reservoir cap – Check 166
Steering cylinder and steering joint – Lubrication 167
Check – Coolant system 167
Air cleaner
Check – Replacement of main filter 168
Air filter indicator – Resetting 168
Backup filter – Change 169
Water tank – Cleaning 169
Replacing the hydraulic oil filter 170
Water tank – Draining 171
Replacing the pre-filter 171
D1703 172
Fuel tank – Cleaning 172
Coolers
Checking – Cleaning 173
Checking of EGR cooler 173
Replacing the fuel filter 174
Hydraulic reservoir – fluid change 175
Draining of water separator 176
Check – Air intake hoses 177
Checking the injection pump (only D1703) 178
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Steering joint – Check 178
Replacing belts/Checking the belt tension 179
Maintenance, every 12th month (Annually) 181
Air cleaner
Check – Replacement of main filter 181
Air filter indicator – Resetting 181
Backup filter – Change 181
Maintenance, every 24th month (Every other year) 183
Check – Coolant system 183
Check – Air intake hoses 184
Disposal 185

Questions? Email us: [email protected]

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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