Dynapac Vibratory rollers CC425 Engine KOEL-4R1190NA1 CEV Stage IV Operating & Maintenance Manual 4812332527 – PDF DOWNLOAD

Description

Dynapac Vibratory rollers CC425 Engine KOEL-4R1190NA1 CEV Stage IV Operating & Maintenance Manual 4812332527 – PDF DOWNLOAD

FILE DETAILS:

Dynapac Vibratory rollers CC425 Engine KOEL-4R1190NA1 CEV Stage IV Operating & Maintenance Manual 4812332527 – PDF DOWNLOAD

Language : English
Pages : 81
Downloadable : Yes
File Type : PDF
Size: 3.45 MB

DESCRIPTION:

Dynapac Vibratory rollers CC425 Engine KOEL-4R1190NA1 CEV Stage IV Operating & Maintenance Manual 4812332527 – PDF DOWNLOAD

Engine: KOEL-4R1190NA1 – CEV Stage IV
Serial number: *10300616CME010845-

Introduction:
1.1 General Information:

This manual contains basic safety information, basic operation instructions, and preventive maintenance information of the Dynapac CC425 roller.
The purpose of this manual is to provide the knowledge of the fundamental rules and criteria to be followed for on-site use and maintenance of the CC425 roller for the operator and site maintenance personnel.
The operator and site maintenance personnel must read and fully understand this instruction manual before operating or servicing the roller. This manual has been organized to present the safety precautions, operation requirements, and appropriate information needed to:
• Safely operate the CC425 roller while achieving optimum production.
• Understand the operating principal of each system associated with the CC425 roller.
• React effectively and safely to emergency and alarm conditions.
• Perform the necessary pre-operational and post-operational checks on the roller.
If any part of this manual cannot be understood, contact the supervisor or local Dynapac distributor. This is an essential condition for working safely with the roller. The correct roller operation, use, and regular maintenance are also essential elements to provide the highest performance and safety.

TABLE OF CONTENTS:

Dynapac Vibratory rollers CC425 Engine KOEL-4R1190NA1 CEV Stage IV Operating & Maintenance Manual 4812332527 – PDF DOWNLOAD

Section 1: Introduction
1 1 General Information 1
Instruction Manual Location 2
Receiving the Roller 2
Identification Data 2
Roller Identification 3
Engine Identification 4
1 2 Roller Description 5
Identification of Major Components 5
Diesel Engine 6
Electrical System 7
Main and Light Fuses 7
Propulsion System/Transmission 9
Brake system 9
Secondary/Parking Brake 9
Steering System 9
Roller Applications 9
Designated Applications 9
Non-Designated Applications 9
Section 2: Safety First
2 1 General Information 11
Warnings and Cautions 12
Personnel Protective Equipment 12
Tools and Equipment 12
Operating Safety 13
Before Starting the Engine 13
Starting the Roller 13
Parking the Roller 13
Driving Near Edges 13
Slopes 14
Hydraulic Maintenance Safety 14
Cylinder Repairs or Replacement 14
Handling Fluids and Oil 14
Transporting 15
2 2 Equipment Safety Decals 16
Table of Contents
Section 3: Special Instructions
3 1 Operational Limitations 17
Standard Lubricants and Other Recommended Oils and Fluids 17
Higher Ambient Temperatures 17
Lower Ambient Temperature – Freeze Risk 17
Temperatures 17
High Pressure Cleaning 18
Ambient Temperature Range 18
Operating Conditions For Stability 18
Grade Limitations 18
Fire Fighting 18
Battery Handling 18
Jump Starting 19
Section 4: Specifications
4 1 Weight and Dimensions 21
Diesel Engine 22
Fluid Volume 23
Working Capacity 23
Hydraulic System 23
Section 5: Operation Controls
5 1 Instruments and Controls 25
Functional description – Keypad 26
Starter Switch 27
Speed selector 27
Work Transport mode 27
Emergency Stop 28
Forward/Reverse (FNR) Lever 28
Sprinkler Switch 28
Seat Buzzer 28
Horn Button 29
Vibration High/Low Switch 29
Drum Selector Switch 29
Fuse Box 29
Driving Lights Switch 29
Working Light Switch 30
Hazard Warning Lights Switch 30
Table of Contents
Rotating Beacon Switch (Optional) 30
Direction Indicator Switch 30
Parking Brake On/Off Switch 30
Electrical Control Panel 30
Functional description – Display 31
Transport mode 31
Direction of work 31
Hour meter 31
Fuel level 31
User settings 31
Work mode vibration 31
Vibration status 32
Automatic vibration control – AVC 32
Function description 32
Control Panel Warnings Symbols 33
Control Panel Notification Symbols 34
Section 6: Inspections and Operations
6 1 General Information 37
General Checks 37
Operator Areas 37
Check Engine Oil Level 38
Check Engine Coolant Level 38
Check Fuel Level 39
Check Batteries 39
Verify the Controls 39
6 2 Before Starting the Engine 40
Seat(Standard) Adjustment 40
Check the Instruments and Lamps 41
Interlock 41
6 3 Operating the Roller 42
Operation 42
Vibration on Selected Drum 43
Braking 43
Normal Braking 43
Emergency Braking 43
Switching Off 44
6 4 Lifting and Handling 45
Locking the Articulation 45
Lifting the Roller 45
6 5 Towing the Roller 46
Towing Information 46
Table of Contents
Towing 46
6 6 Transporting the Roller 48
Transportation Procedures 49
Safety Precautions 49
Operator Checklist 49
Start Up 49
Before Driving 49
Roller preparation for Transport 50
6 7 Special Conditions 51
Cold Weather Conditions 51
Hot Weather Conditions 51
High Altitude Conditions 52
Long-term Parking 52
Section 7: Maintenance
7 1 General Information 53
7 2 Maintenance Schedule 54
Maintenance Schedule Information 54
7 3 Refill Capacities/Lubricants 57
General Information 57
Lubrication Chart 58
Refill Capacities 58
7 4 Standard Torque Values 60
Head Markings 60
Recommended Torques 60
7 5 Maintenance as Required 62
Service as Required 62
Clean the Roller 62
Loose Bolted Connections 62
Air Cleaners 62
Connections and Ducts 62
Air Cleaner Pre-Cleaner 63
Air Cleaner Main Filter 63
Cleaning the Filter Element 64
Air Circulation 64
Hose and Clamps 64
Engine 65
Batteries 65
Check Electrolyte Level 66
Table of Contents
Fuel Tank 66
Coolant system 67
Water Tank 67
Fixed scrapper 67
Brakes 68
Sprinkler System 68
7 6 Lubrication and Filters 69
Hydraulic Reservoir 69
Check Hydraulic Oil Level 69
Steering Cylinder and Steering Joint 70
Drum – Oil Level 70
Check Drum Gear Oil Level 71
Controls 71
Housekeeping 71

Customer Support: [email protected]

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PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V