Eaton Fuller FS/FSO 4–8 Speed Service Manual TRSM-0110 PDF
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Complete Eaton® Fuller® Automated Transmission service manual TRSM-0110 (Feb 2004) for FS/FSO 4–8 speed models. Covers specs, torque charts, lubrication + oil capacities, preventive checks, power flow, and step-by-step procedures for in-vehicle service (shift lever, shift bar housing, output yoke, clutch housing) plus bench overhaul (mainshaft/countershaft/input shaft, reverse idler, end play setup). Instant PDF download.
Description
Eaton Fuller FS/FSO 4–8 Speed Service Manual TRSM-0110 PDF DOWNLOAD
Description
Eaton Fuller Automated Transmissions – Service Manual TRSM-0110 (February 2004)
If you’re rebuilding, diagnosing, or servicing an Eaton Fuller FS/FSO transmission, this workshop manual gives you the exact procedures, tightening torque guidance, lubrication specs, and structured overhaul steps used in professional driveline shops.
This manual is organized to help you work efficiently:
In-Vehicle Service Procedures for repairs while the transmission is still installed
Transmission Overhaul (Bench Service) for complete teardown and rebuild
✅ Transmission Models Covered
FS-4205 Series
FS-5205 Series
FS-6205 Series
FS-6305 Series
FS-5306 Series
FS-6306 Series
FS-5406 Series
FS-6406 Series
FSO-6406 Series
FSO-8406 Series
📌 What This Manual Covers (Neatly Categorized)
1) Introduction & Service Safety
Warnings and precautions
How to use the manual
Disassembly, inspection, and assembly precautions
2) Model Identification & Specs
Serial tag info + model nomenclature
Model number / serial number / bill of material guidance
Torque ratings + torque chart
3) Lubrication & Maintenance
Lubrication rules (oil type, proper level)
Maintenance interval chart
Required lubricant chart
Transmission operating angles
Lube fill capacities by model
4) Tools
Recommended tools
Special tool references and sources
5) Preventive Maintenance & Inspection
Checks before removal
Drive line dropped checks
Companion flange/yoke removed checks
Rear seal maintenance checklist
6) Power Flow
Clear power-flow explanation with gear position illustrations
7) In-Vehicle Service Procedures
Remove/install gear shift lever
Remove/install shift bar housing
Remove/install output yoke / companion flange
Remove/install clutch housing
8) Bench Overhaul Procedures (Transmission Rebuild)
Shift Bar Housing Service (model-specific)
Disassemble/assemble gear shift lever
Disassemble/assemble shift bar housings for:
FS-4205
FS-5205
FS-6205/6305
FS-5306/6306/5406/6406
FSO-6406/8406
Reverse plunger procedures (various models)
Main Section Teardown & Build
Remove input shaft assembly
Remove mainshaft assembly
Remove countershaft assembly
Reverse idler gear procedures (model-specific)
Mainshaft & countershaft disassembly/assembly by model family
End play setting procedures
📄 File Details
| Item | Details |
|---|---|
| Manual Name | Eaton Fuller Automated Transmissions – Service Manual TRSM-0110 |
| Models Covered | FS-4205/5205/6205/6305, FS-5306/6306/5406/6406, FSO-6406/8406 |
| Year | February 2004 |
| PDF Quality | Clean, readable factory manual format with charts, procedures & diagrams |
| Pages | 120 pages |
Save hours of trial-and-error—get the correct overhaul sequence, torque values, lubrication specs, and service steps in one manual. Buy now and instantly download TRSM-0110 to start fixing it today.
