EZGO FUJI TRANSAXLE for Kawasaki Engine Applications Shop Rebuild & Parts Manual – PDF DOWNLOAD

Description

EZGO FUJI TRANSAXLE for Kawasaki Engine Applications Shop Rebuild & Parts Manual – PDF DOWNLOAD

DESCRIPTION:

EZGO FUJI TRANSAXLE for Kawasaki Engine Applications Shop Rebuild & Parts Manual – PDF DOWNLOAD

FUJI TRANSAXLE for Kawasaki Engine Applications

GENERAL:

• This manual is designed to suit the needs of mechanics at all levels of experience with the Fuji Transaxle. The outline format will allow the mechanic to choose the level of instructional detail needed to completely disassemble, diagnose, repair/overhaul, and reassemble the transaxle. The manual is divided into four major operational sections.
• which are each divided into smaller operational sections. At the beginning of each major section is a list of tools that will be required to perform the operations desired in that section. Do not use non-specified tools (Vise-grips®, hammers, adjustable wrenches, etc.). The use of these tools could cause permanent damage to the transaxle components.
• The objective of this manual is to provide instructions for the disassembly and reassembly of the transaxle after it has been removed intact from the vehicle. Although we strongly recommend that the entire transaxle be removed from the vehicle before attempting to disassemble or repair any part of it, there are several operations covered that may be completed, on only one side of the transaxle at a time, without removing the entire transaxle:
• 1. Remove and inspect/replace one axle shaft and/or axle shaft bearing.
• 2. Remove and inspect one axle tube.
• 3. Inspect/replace one axle oil seal in the transaxle casing.
• 4. Remove and inspect/replace the input shaft, shifter shaft, and governor shaft oil seals.
• We strongly recommend that no matter what your experience level, you use this manual as a guide when disassembling, repairing/overhauling, and reassembling the transaxle. Before working on the transaxle, read the text and, in particular, each WARNING, CAUTION,

TABLE OF CONTENTS:

EZGO FUJI TRANSAXLE for Kawasaki Engine Applications Shop Rebuild & Parts Manual – PDF DOWNLOAD

Transaxle Disassembly
Wheel Brake Removal A-2
Axle Shaft and Axle Tube Removal A-2
Shifter Detent Assembly Removal A-3
Transaxle Case Separation A-4
Transaxle Case Disassembly A-5
Select Shift Assembly Removal A-6
Inspection of Parts
Oil Seal Inspection B-1
Bearing Inspection B-1
Transaxle Case Inspection B-1
Gear Teeth Inspection B-1
Transaxle Reassembly
Select Shift Assembly Installation C-2
Transaxle Case Assembly C-2
Transaxle Case C-4
Shifter Detent Assembly Installation C-4
Axle Shaft and Axle Tube Installation C-5
Brake Assembly Installation C-5
Illustrated Parts Breakdown
Model 606423 – ED58AA01 GAS REAR AXLE D-3
Model 605891 – ED58BA01 GAS REAR AXLE

EZGO FUJI TRANSAXLE FOR KAWASAKI ENGINE APPLICATIONS SHOP REBUILD & PARTS MANUAL – PDF DOWNLOAD:

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PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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