Ferrari 512 TR Testarossa Workshop Manual (Vol 1&2) – PDF DOWNLOAD

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Ferrari 512 TR Testarossa Workshop Manual (Vol 1&2) – PDF DOWNLOAD

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Ferrari 512 TR Testarossa Workshop Manual (Vol 1&2) – PDF DOWNLOAD

Language : English
Pages : 458
Downloadable : Yes
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Ferrari 512 TR Testarossa Workshop Manual (Vol 1&2) – PDF DOWNLOAD

Workshop Manual 512 TR Vol 1...............................................................................  1
	Ferarri 512TR  Workshop Manual 92-94...................................................................  1
		Vol 1
.............................................................................................  1
			
Index.........................................................................................  3
			General
.......................................................................................  4
				Generalita'................................................................................  4
					Dati di identificazione................................................................  5
					Dimensioni vettura.....................................................................  7
					Pesi e prestazioni.....................................................................  8
					Rifornimenti...........................................................................  9
				General....................................................................................  4
					Identifaction data.....................................................................  5
					Car dimensions.........................................................................  7
					Weights and performance figures........................................................  8
					Refilling..............................................................................  9
				Generalites................................................................................  4
					Donnees d'identifaction................................................................  5
					Dimensions du vehicule.................................................................  7
					Poids et performances..................................................................  8
					Ravitaillements........................................................................  9
				Allgemienes................................................................................  4
					Kenndaten..............................................................................  5
					Fahrzeugmabe...........................................................................  7
					Gewichte und Leistungsdaten............................................................  8
					Fullmengen.............................................................................  9
			Engine
........................................................................................ 12
				Motore..................................................................................... 12
					Dati principali........................................................................ 15
					Basamento e canne cilindri............................................................. 17
					Albero motore.......................................................................... 26
					Pistoni e bielle....................................................................... 33
					Teste cilindri......................................................................... 42
					Distribuzione.......................................................................... 50
					Comando distribuzione.................................................................. 54
					Montaggio motore....................................................................... 58
					Montaggio pompe acqua e olio........................................................... 62
					Montaggio teste........................................................................ 64
					Prova idraulica........................................................................ 65
					Montaggio alberi a camme e cinghie distribuzione....................................... 66
					Cinghie comando alternatore - compressore aria condizionata e distribuzione............ 71
					Lubrificazione......................................................................... 75
					Dispositivo di ricicio gas e vapori di olio............................................ 83
					Raffreddamento......................................................................... 84
					Tabella riassuntiva coppie di serraggio................................................ 90
					Attrezzatura........................................................................... 91
				Engine..................................................................................... 12
					Main specification..................................................................... 15
					Crankcase and cylinder liners.......................................................... 17
					Crankshaft............................................................................. 26
					Pistons and connecting rods............................................................ 33
					Cylinder heads......................................................................... 42
					Timing system.......................................................................... 50
					Timing belts........................................................................... 54
					Engine assembling...................................................................... 58
					Assembling oil and water pump.......................................................... 62
					Assembling cylinder heads.............................................................. 64
					Hydraulic test......................................................................... 65
					Assembling camshafts and timing belts.................................................. 66
					Alternator - air conditioner compressor and timing belts............................... 71
					Lubrication system..................................................................... 75
					Crankcase emission control system...................................................... 83
					Cooling system......................................................................... 84
					Summary table tightening torques....................................................... 90
					Tool equipment......................................................................... 91
				Moteur..................................................................................... 12
					Caracteristiques principales .......................................................... 15
					Bloc-cylindres et chemises............................................................. 17
					Vilebrequin............................................................................ 26
					Pistons et bielles..................................................................... 33
					Culasses............................................................................... 42
					Distribution........................................................................... 50
					Commande de distribution............................................................... 54
					Montage de moteur...................................................................... 58
					Montage pompes a` eau et huile......................................................... 62
					Montage des culasses................................................................... 64
					Essai hydraulique...................................................................... 65
					Montage arbres a`cames et courroies de distribution.................................... 66
					Courroies commande alternateur - compresseur air conditionne et distribution........... 71
					Lubrification.......................................................................... 75
					Dispositif de recirculation gaz et vapeurs d`huile..................................... 83
					Refroidissement........................................................................ 84
					Tableau r`esumant des couple de serrage................................................ 90
					Outillage special...................................................................... 91
				Motor...................................................................................... 12
					Allgemeine angaben .................................................................... 15
					Kurbelgehause und zylinderlaufbuchsen.................................................. 17
					Kurbelwelle............................................................................ 26
					Kolben und pleuel...................................................................... 33
					Zylinderkopfe.......................................................................... 42
					Ventilsteuerung........................................................................ 50
					Ventilsteuerung........................................................................ 54
					Zusammenbau des motors................................................................. 58
					Einbau der wasserpumpe und olpumpe..................................................... 62
					Einbau der zylinderkopfe............................................................... 64
					Hydraulikprufung....................................................................... 65
					Einbau der nockenwellen und riemen ventilsteuerung..................................... 66
					Altriebsriemen lichtmaschine - kompressor klimaanlage und motor steurung zahuziemen.... 71
					Schmierung............................................................................. 75
					Umnalzufvorrichtung gas und oldampfe................................................... 83
					Kuhlung................................................................................ 84
					Zusammenfassung anzugsmomente.......................................................... 90
					Spezialwerkzeuge....................................................................... 91
			Igntition - Injection
......................................................................... 92
				Iniezione - Accensione..................................................................... 92
					Introduzione........................................................................... 94
					Descrizione dell'impianto.............................................................. 95
					Descrizione dei componenti............................................................. 97
					Candele di accensione..................................................................120
					Principio di funzionamento.............................................................122
					Impianto di scarico e iniezione aria secondaria........................................131
					Sistema di controllo emissione vapori di benzina.......................................137
					Autodiagnosi...........................................................................142
					Diagnosi dell'impianto.................................................................145
					Bilanciamento "geometrico" fra le bancate..............................................152
					Diagnosi dell'impianto con Ferrari tester..............................................160
					Segnali elettrici impianto.............................................................163
				Ignition - Injection....................................................................... 92
					Introduction........................................................................... 94
					Description of system.................................................................. 95
					Description of components.............................................................. 97
					Spark plugs............................................................................120
					Operating principle....................................................................122
					Exhaust system and air secondary enrichment............................................131
					Evaporative emission control system....................................................137
					Self-diagnosis.........................................................................142
					System diagnosis.......................................................................145
					"Geometrical" balancing between the rows of cylinders..................................152
					System diagnsosis with Ferrari tester..................................................160
					Electrical signal......................................................................163
				Allumage - Injection....................................................................... 92
					Avant - propos......................................................................... 94
					Description du dispositif.............................................................. 95
					Description des composants............................................................. 97
					Bougies d'allumage.....................................................................120
					Fonctionnement ........................................................................122
					syste`me d'echappement et injection d'air secondaire...................................131
					syste`me de controle emissions vapeurs d'essence.......................................137
					Autodiagnostic.........................................................................142
					Diagnostic de l'installation...........................................................145
					Equilibrage "geometrique" des supports cylindre........................................152
					Diagnostic de l'installation avec Ferrari tester.......................................160
					Signaux e'lectriques...................................................................163
				Zundung - Einspritzung..................................................................... 92
					Einleitung............................................................................. 94
					Beschreibung der anlage................................................................ 95
					Komponentenbeschreibung................................................................ 97
					Zundkerzen.............................................................................120
					Arbeitsweise...........................................................................122
					Auspuffanlage und sekundarluftanreicherung.............................................131
					System zur begrenzung der benzindampfeemissionen.......................................137
					Selbstdiagnosefunktion.................................................................142
					Diagnose der anlage "Geometrische" ausgleichung zwischen den zylinderreihen............152
					Diagnose der anlage mit Ferrari tester.................................................160
					Elektrische signale der anlage.........................................................163
			Clutch - Gearbox
..............................................................................167
				Frizione - Cambio..........................................................................167
					Frizione...............................................................................168
					Generalit'a............................................................................169
					Montaggio frizione.....................................................................172
					Spurgo aria............................................................................174
					Pedale frizione........................................................................175
					Cambio di velocit'a....................................................................177
					Rapporti di trasmissione...............................................................180
					Olio cambio e differenziale............................................................181
					Sincronizzatori........................................................................182
					Pompa olio.............................................................................190
					Montaggio cambio.......................................................................191
					Differenziale..........................................................................201
					Semiassi...............................................................................217
					Comandi esterni........................................................................219
					Tabella riassuntiva coppie di serragio.................................................221
					Attrezzatura...........................................................................222
				Clutch - Gearbox...........................................................................167
					Clutch.................................................................................168
					Details................................................................................169
					Fitting clutch.........................................................................172
					Bleeding air...........................................................................174
					Clutch pedal...........................................................................175
					Gearbox................................................................................177
					Gearbox ratios.........................................................................180
					Gearbox and differential oil...........................................................181
					Synchronizers..........................................................................182
					Oil pump...............................................................................190
					Gearbox assembly.......................................................................191
					Differential...........................................................................201
					Axle shafts............................................................................217
					Gearbox outer..........................................................................219
					Summary table tightening torques.......................................................221
					Tools equipment........................................................................222
				Embrayage - Boite..........................................................................167
					Embrayage..............................................................................168
					Ge'ne'ralite's.........................................................................169
					Montage embrayage......................................................................172
					Purge d'air............................................................................174
					P'edale d'embrayage....................................................................175
					Boite de vitesses......................................................................177
					Rapports de transmission...............................................................180
					Huile boite de vitesses et differentiel................................................181
					Anneaux de synchronisation.............................................................182
					Pompe a' huile.........................................................................190
					Montage boite..........................................................................191
					Differentiel...........................................................................201
					Arbre de roue..........................................................................217
					Commandes externes.....................................................................219
					Tableau re'sumant des couple de serrage................................................221
					Outillage spe'cial.....................................................................222
				Kupplung - Getriebe........................................................................167
					Kupplung...............................................................................168
					Allgemeins.............................................................................169
					Einbau der kupplung....................................................................172
					Entluftung.............................................................................174
					Kupplungspedal.........................................................................175
					Schaltgetriebe.........................................................................177
					Ubersetzungsverhaltnisse...............................................................180
					Getriebe und differentialol............................................................181
					Synchronringe..........................................................................182
					Olpumpe................................................................................190
					Zusammenbau des schalt-getriebes.......................................................191
					Differential...........................................................................201
					Achswellen.............................................................................217
					Gangschaltungen (aussen)...............................................................219
					Zusammenfassung Anzugsmomente..........................................................221
					Spezialwerkzeuge.......................................................................222
			Steering
......................................................................................223
				Guida e sterzo.............................................................................223
					Caratteristiche e dati.................................................................224
					Generalit'a............................................................................227
					Controllo carico di reversibilit'a tra cremagliera e pignone...........................227
					Piantone sterzo........................................................................231
				Steering...................................................................................223
					Specifications.........................................................................224
					General information....................................................................227
					Control of caster action between rack and pinion.......................................227
					Steering column........................................................................231
				Direction..................................................................................223
					Caracteristiques et donne'es...........................................................224
					Generalities...........................................................................227
					Controle charge de re'versibilite'e entre cre'maillere et pignon.......................227
					Colonne de direction...................................................................231
				Lenkung....................................................................................223
					Technische merkmale....................................................................224
					Allgemeines............................................................................227
					Kontrolle der reversibilitatsladung zwischen zahnstange und ritzel.....................227
					Lenksaule..............................................................................231
			Suspensions
...................................................................................233
				Sospensioni................................................................................233
					Generalita.............................................................................234
					Controllo organi sospensione...........................................................237
					Sostituzione cuscinetti................................................................241
					Regolazione ammortizzatori.............................................................245
					Controllo e registrazione assetto vettura..............................................246
					Ammortizzatori.........................................................................256
					Molle..................................................................................259
					Ruote e pneumatici.....................................................................261
					Istruzioni per l'uso dei pneumatici....................................................264
					Equilibratura..........................................................................266
					Tabella riassuntiva coppie di serraggio................................................268
					Attrezzatura...........................................................................270
				Suspensions................................................................................233
					Introduction...........................................................................234
					Suspension component check.............................................................237
					Replacing bearings.....................................................................241
					Adjusting shock absorbers..............................................................245
					Checking and adjusting wheel geometry..................................................246
					Shock absorbers........................................................................256
					Springs................................................................................259
					Wheels and tyres.......................................................................261
					Instructions for use of tyres..........................................................264
					Balancing..............................................................................266
					Summary table tightening torques.......................................................268
					Tool equipment.........................................................................270
				Suspensions................................................................................233
					Generalities...........................................................................234
					Controle organe de suspension..........................................................237
					Remplacement des roulements............................................................241
					Reglage amortisseurs...................................................................245
					Controle et reglage assiette roues.....................................................246
					Amortisseurs...........................................................................256
					Ressort................................................................................259
					Roues et pneumatiques..................................................................261
					Instructions pour l'utilisation des pneus..............................................264
					Equilibrage............................................................................266
					Tableau resumant des couple de serrage.................................................268
					Outillage special......................................................................270
				Aufhangungen...............................................................................233
					Allgemeines............................................................................234
					Kontrolle der organe der aufhangung....................................................237
					Auswechseln der lager..................................................................241
					Einstellung der stobdampfer............................................................245
					Kontrolle und einstellung der rader....................................................246
					Stobdampfer............................................................................256
					Federn.................................................................................259
					Rader und bereifung....................................................................261
					Anleitungen zum einsatz der reifen.....................................................264
					Auswuchten.............................................................................266
					Zusammenfassung anzugsmomente..........................................................268
					Spezialwerkzeuge.......................................................................270
			Brakes
........................................................................................271
				Freni......................................................................................271
					Generalita.............................................................................273
					Caratteristiche e dati.................................................................274
					Servofreno.............................................................................277
					Regolazione corsa a vuoto pedale freno.................................................279
					Pinze freni............................................................................282
					Smontaggio e sostituzione pastiglie....................................................284
					Registrazione freno di stazionamento...................................................288
				Brakes.....................................................................................271
					General information....................................................................273
					Specification & data...................................................................274
					Servo brake............................................................................277
					Adjusting brake pedal free travel......................................................279
					Brake calipers.........................................................................282
					Removing & replacing brake pads........................................................284
					Handbrake adjustment...................................................................288
				Freins.....................................................................................271
					Generalites............................................................................273
					Carasteristiques et donnees............................................................275
					Servofrein.............................................................................277
					Reglage course a vide de la pedale des frein...........................................279
					Etriers freins.........................................................................282
					Demontage et remplacement des plaquettes...............................................284
					Regalge frein de stationnement.........................................................288
				Bremsen....................................................................................271
					Allgemeines............................................................................273
					Daten und merkmale.....................................................................275
					Servobremse............................................................................277
					Einstellung des Leerwegs des Bremspedals...............................................279
					Bremssattel............................................................................282
					Ausbau und wechsel der belage..........................................................284
					Einstellen der Handbremse..............................................................288
			Controls - Running Instruction
 ...............................................................290
				Comandi - uso della vettura................................................................290
					Comandi e apparecchi di controllo......................................................291
					Leve di commutazione luci esterne, tergicristallo, lavacristallo.......................295
				Controls - Running instruction.............................................................290
					Controls & instrumentation.............................................................291
					Windscreen washer - wiper - & exterior lighting switch levers..........................295
				Commandes - Utilisation de la voiture......................................................290
					Commandes et appareils de controle.....................................................291
					Levier de commande feux - essuie-glaces, lave-glaces...................................295
				Schaltungen - Fahrhinweise.................................................................290
					Bedienelemente, Anzeige - und Kontrollelemente.........................................291
					Hebel fur beleuchtung, Scheibenwischer und scheiben - waschanlage......................295
Workshop Manual 512 TR Vol 2...............................................................................298
	Ferarri 512TR  Workshop Manual 92-94...................................................................297
		Vol 2
.............................................................................................298
			Index
.........................................................................................300
			Air Conditioning
..............................................................................301
				Climatizzatore.............................................................................301
					Generalita.............................................................................303
					Principio di funzionamento impianto condizionamento....................................308
					Componenti impianto di raffreddamento..................................................311
					Manutenzione...........................................................................319
					Inconvenienti..........................................................................325
					Controlli operativi....................................................................329
					Tensione cinghia comando compressore...................................................333
					Componenti impianto di regolazione.....................................................334
					Resistenza sensori.....................................................................339
				Air conditioning...........................................................................301
					General................................................................................303
					Operation of air conditioning system...................................................308
					Cooling system components..............................................................311
					Maintenance............................................................................319
					Troubleshooting........................................................................326
					Functional checks......................................................................329
					Compressor drive belt tension..........................................................333
					Temperature control system components..................................................334
					Sensor resistance......................................................................339
				Conditionnment d'air.......................................................................301
					Generalitie's..........................................................................303
					Principe de fonctionnement du systeme de climatisation.................................308
					Composants installation de refroidissement.............................................311
					Entretien..............................................................................319
					Inconvenients..........................................................................327
					Controles de fonctionnement............................................................329
					Tension courroie commande compresseur..................................................333
					Composants installation de re'gulation.................................................334
					Resistance des capteurs................................................................339
				Klimmaanlage...............................................................................301
					Allgemeines............................................................................303
					Prinzip der funktionsweise der klimaanlage.............................................308
					Komponenten der kuhlanlage.............................................................311
					Wartung................................................................................319
					Fehlersuchtabelle......................................................................328
					Betriebskontrollen.....................................................................329
					Spannung des kompressor-antriebsriemens................................................333
					Komponenten der einstellanlage.........................................................334
					Sensorenwiderstandswerte...............................................................339
			Elecrical System
..............................................................................341
				Impianto elettrico.........................................................................341
					Dati principali........................................................................342
					Batteria...............................................................................343
					Illuminazione..........................................................................348
					Lampade................................................................................354
					Centralina elettrica...................................................................356
					Schemi elettrici.......................................................................359
					Indice.................................................................................360
					Legenda (Italiano).....................................................................360
					Legenda (Inglese)......................................................................360
					Legenda (Francese).....................................................................360
					Legenda (Tedesco)......................................................................360
				Electrical system..........................................................................341
					Specification..........................................................................342
					Battery................................................................................343
					Headlamps..............................................................................348
					Lights.................................................................................354
					Electrical panel.......................................................................356
					Wiring diagram.........................................................................359
					Index..................................................................................360
					List of components (Italian)...........................................................360
					List of components (English)...........................................................360
					List of components (French)............................................................360
					List of components (German)............................................................360
				Installation electrique....................................................................341
					Caracteristiques principales...........................................................342
					Batterie...............................................................................343
					Systeme d'eclairage....................................................................348
					Lampes.................................................................................355
					Boite electrique.......................................................................356
					Circuits electriques...................................................................359
					Index..................................................................................360
					Legende (Italien)......................................................................360
					Legende (Anglais)......................................................................360
					Legende (Francais).....................................................................360
					Legende (Allemand).....................................................................360
				Elektrische anlage.........................................................................341
					Allgemeine daten.......................................................................342
					Batterie...............................................................................343
					Beleuchtung............................................................................348
					Lampen.................................................................................355
					Sichenrungen und fernschalter..........................................................356
					Elektrisch anlage......................................................................359
					Indice.................................................................................360
					Komponenten auflistung ( Italienisch)..................................................360
					Komponenten auflistung ( Englisch).....................................................360
					Komponenten auflistung ( Franzosisch)..................................................360
					Komponenten auflistung ( Deutsch)......................................................360
			Coachwork
.....................................................................................411
				Carrozzeria................................................................................411
					Telaio.................................................................................413
					Scocca.................................................................................413
					Verniciatura...........................................................................415
					Trattamento anticorrosivo..............................................................421
					Piano di manutenzione..................................................................423
					Trattamento con prodotti "DINOL PENETRANT e SEALANT"...................................424
					Trattamento con prodotti "NUOVA UNIVER"................................................426
					Ritrattamento con PVC..................................................................427
					Reperibilita' prodotti.................................................................428
				Coachwork..................................................................................411
					Chassis................................................................................413
					Body...................................................................................413
					Painting...............................................................................415
					Anticorrision treatment................................................................421
					Maintenance plan.......................................................................423
					Treatment with " DINOL PENETRANT" & "SEALANT" products.................................424
					Treatment with products "NUOVA UNIVER".................................................426
					Re-treatment with PVC..................................................................427
					Products availability..................................................................428
				Carrosserie................................................................................411
					Chassis................................................................................413
					Coque..................................................................................413
					Peinture...............................................................................415
					Traitment anticorrosif.................................................................421
					Plan d'entretien.......................................................................423
					Traitement avec produits "DINOL PENETRANT et SEALANT"..................................424
					Traitement avec produits "NUOVA UNIVER"................................................426
					Retraitement avec PVC..................................................................427
					Disponibilite' des produits............................................................428
				Karosserie.................................................................................411
					Rahmen.................................................................................413
					Aufbau.................................................................................413
					Lackierung.............................................................................415
					Korrosionsschutzbehandlung.............................................................421
					Wartungsplan...........................................................................423
					Behandlung mit den produkten "DINOL PENETRANT" und "SEALANT"...........................424
					Behandlung mit produkten "NUOVA UNIVER"................................................426
					Nachbehandlung mit PVC.................................................................427
					Verugbarkeit der produkte..............................................................428
			Services & Maintenances
.......................................................................429
				Controlli e manutenzioni...................................................................429
					Tessera di garanzia (EUROPA)...........................................................430
					Piano della manutenzione e lubrificazione (EUROPA).....................................433
					Tessera di garanzia (USA)..............................................................439
					Piano della manutenzione e lubrificazione (USA)........................................441
					Tabella riassuntiva coppie di serraggio................................................446
				Services & maintenance.....................................................................429
					Warranty book (EUROPA).................................................................430
					Maintenance schedule & lubrication ( EUROPA)...........................................433
					Warranty book (USA)....................................................................439
					Maintenance schedule & lubrication ( USA)..............................................441
					Summary table tightening torques.......................................................446
				Controles et entretiens....................................................................429
					Carnet de garantie (EUROPA)............................................................430
					Plan d'entretien et de lubrification (EUROPA)..........................................433
					Carnet de garantie (USA)...............................................................439
					Plan d'entretien et de lubrification (USA).............................................441
					Tableau resume des couples de serrage..................................................446
				Wartung....................................................................................429
					Garantiehelf (EUROPA)..................................................................430
					Wartungs - und schmierplan (EUROPA)....................................................433
					Garantiehelf (USA).....................................................................439
					Wartungs - und schmierplan (USA).......................................................441
					Zusammenfassung anzugmomente...........................................................446

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