Fiat Allis Wheel Loader FR10 FR12 Service Manual 73145530 – PDF DOWNLOAD

Description

Fiat Allis Wheel Loader FR10 FR12 Service Manual

FILE DETAILS:

Fiat Allis Wheel Loader FR10 FR12 Service Manual 

Language : English
Pages : 98
Downloadable : YES
Format : PDF
Part No : 73145530

DESCRIPTION:

Fiat Allis Wheel Loader FR10 FR12 Service Manual 

GENERAL :

Study the Operation and Maintenance Instruction Manual before starting, operating, maintaining, fueling, or servicing machine. Read and heed all machine-mounted safety signs before star- ting, operating, maintaining, fuellng or servicing machine. Machine-mounted safety signs have been color coded yellow with black border and lettering for WARNING and red with white border and lettering for DANGER points. Never attempt to operate the machine or its tools from any position other than seated in the operator’s seat. Keep head, body, limbs, hands and feet Inside operator’s compartment at all times to reduce exposure to hazards outside the operator’s compartment.

• Do not allow unauthorized personnel to operate, service or maintain this machine. Always check work area for dangerous features. The following are examples of dangerous work areas: slopes, overhangs, timber, demolitions, fire, high walls. dropoff, backfills, rough terrain, ditches, ridges, excavations, heavy traffic, crowded parking, crowded maintenance and closed areas. Use extreme care when in areas such as these.
• An operator must know the machine’s capabilities. When working on slopes or near dropoffs be alert to avoid loose or soft conditions that could cause sudden tipping or loss of con- trol. ~ Do not jumpon or off machine. Keep two hands and one foot, or two feet and one hand, in contact with steps, grab rails and handles at all times. 00 not use controls or hoses as handholds when climbing on or off machine.
• Hoses and controls are movable and do not provide a solid support. Controls also may be inadvertently moved causing accidental machine or equipment movement. Keep operator’s compartment, stepping points, grab-rails and handles clear of foreign objects, oil, grease, mud or snow accumulation to minimize the danger of slipping or stumbling. Clean mud or grease from shoes before attempting to mount or operate the machine.
• Be careful of slippery conditions on stepping points, hand rails, and on the ground. Wear safety boots or shoes that have a high slip resistant sole material. For your personal protection. do not attempt to climb on or off machine while machine is In motion. Never leave the machine unattended with the engine running. Always lock up machine when leaving it unattended. Return keys to authorized security.
• Heed all shutdown procedures of the Operation and Maintenance Instruction Manual. Always set the parking brake when leaving the machine for any reason. Do not use machine to carry loose objects by means other than attachments for carrying such objects. DO NOT CARRY RIDERS unless the machine is equipped for carrying people to reduce personal exposure to being thrown off. Do not operate machinery in a condition of extreme fatigue or illness.
• Be especially careful towards the end of the shift. Roll Over Protective Structures are required on wheel loaders, dozer tractors, track type loaders, graders and scrapers by ,local or national requirements. DO NOT operate this machine without a Roll over Protective Structure.
• Do not operate a machine without a falling object protective structure (FOPS). Do not operate this machine without a rear canopy screen when machine is equipped with rear mounted towing winch. Seat belts are required to be provided with roll over protective structures or roll protection cabs by local or national regulations. Keep the safety belt fastened around you during operation. Where noise exposure exceeds 90 dBA for 8 hours, wear authorized ear protective equipment per local or national requirements that apply.
• Keep clutches and brakes on machine and attachments such as power control units, winches and master clutches adjusted according to Operation and Maintenance Instruction Manuals of the manufacturers at all times. DO NOT adjust machine with engine running except as specified. Do not operate a machine with brakes out of adjustment. See the Operation and Maintenance Instruction Manual. Move carefully when under, in or near machine or implements. Wear required protective equipment, such as hard hat, safety glasses , safety shoes, ear protectors. To move a disabled machine, use a trailer or low boy truck If available.
• if towing is necessary, provide warning signals as required by local rules and regulations and follow Operation and Maintenance Instruction Manual recommendations. Load and unload on a level area that gives full support to the trailer wheels.
• Use ramps of adequate strength, low angle and proper height. Keep trailer bed clean of clay, oil and all materials that become slippery. Tie machine down securely to truck or trailer bed and block tracks (or wheels) as required by the carrier.
• To prevent entrapment in cabs or mounted enclosures, observe and know the mechanics of alternate exit routes. On machines equipped with suction radiator fans, be sure to periodically check all engine exhaust parts for leaks as ex- haust gases are dangerous to the operator. Keep a vent open to outside air at all times when operating within a closed cab.

TABLE OF CONTENTS:

Fiat Allis Wheel Loader FR10 FR12 Service Manual 

FOREWORD
GENERAL MACHINE DATA
11 Model Identification
12 Engine
121 Fuel Iniection
122 Fan
123 Cooling
124 Air Cleaner
13 Power Train
131 Torque Converter
132 Transmission
133 Transmission Pump
1331 Oil Pressure
134 Axle Assemblies, Front and Rear
1341 Differential Carrier, Front and Rear
135 Tires
136 Maximum speeds with standard tires
14 Wheel Brakes, Front and Rear
141 Compressor, Air
15 Parking Brake
16 Implement and Steering Hydraulics
161 Hydraulic Tank
162 Implement and Steering Pmnp
163 Implement Cylinders
164 implement Control Valve
165 Implement Relief Valve Pressures
166 Main Priority Valve
167 Secondary Priority Valve
168 Crossover Relief Valve
169 Implement Response Time
17 Electrical
18 Capacities (Approximate Refill)
19 Axle Weights
110 Performance Data
111 Overall Dimensions
LUBRICATION SPECIFICATIONS
ENGINE
31 Cylinder Sleeve and Piston
32 Engine Block Bore & Cylinder Sleeve
33 Piston, Piston Rings and Piston Pin
34 Connecting Red, Red Bushing, and Piston Pin
35 Connecting Rod Parallelism
36 Crankshaft Main Bearings and Connecting Rod Journals
37 Camshaft Housing, Bushings and Journals
38 Valve Lifter and Lifter Housing Bore
39 Valves, Seats and Guides
310 Cylinder Head Torquing Sequence
311 Rocker Arm Shaft, Supports and Rocker Arms
312 Special Torque Values
313 Standard Engine Torque Data
IMPLEMENT AND STEERING HYDRAULICS
41 Lift Cylinder
42 Dump Cylinder
43 Steering Cylinder
44 Lift/Dump Cylinder Repair
45 Troubleshooting and Testing
46 Hydraulic Fittings, Hoses and Tubing
47 Implement and Steering Pump
BUCKET AND CHASSIS
51 Bucket Pivots
52 Boom Pivots
53 ‘ Dump Cylnder Pivots
54 Lift Cylinder Pivots
55 Frmne Pivots
6 ELECTRICAL
TORQUE CONVERTER AADDTRANSMISSION
Oil Flow Schematic Explanations
71 Torque Converter
72 Converter Drive
73 Implement Pump Drive
74 Transmission Housing
75 Transmission Output Drives
76 Clutches, Forward and First Range
77 Clutches, Reverse and Second Range
78 Clutches, Third and Fourth Range
79 Transmission Control Valve
710 Transmission Control Valve
BRAKES AND AIR
81 Air System Schematic
82 Brake Booster (front & rear)
83 Automatic Air Drain Valve and Brake Reservoir
84 Service Brake Head Assembly
85 Dual Air Application (treadle) Valve
AXLE SPECIFICATIONS
91 General
92 Planetary Axle Ends
93 Differential
94 Service Tools
SCHEMATICS, Steering, Transmission

FIAT ALLIS WHEEL LOADER FR10 FR12 SERVICE MANUAL 73145530 – PDF DOWNLOAD:

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