Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
Fiat Hitachi Excavator EX165 Troubleshooting Technical Manual – PDF DOWNLOAD
$28.95
Fiat Hitachi Excavator EX165 Troubleshooting Technical Manual – PDF DOWNLOAD
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
Fiat Hitachi Excavator EX165 Troubleshooting Technical Manual – PDF DOWNLOAD
FILE DETAILS:
Fiat Hitachi Excavator EX165 Troubleshooting Technical Manual – PDF DOWNLOAD
Language : English
Pages : 229
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Fiat Hitachi Excavator EX165 Troubleshooting Technical Manual – PDF DOWNLOAD
TO THE READER
• This manual is written for an experienced technician to provide technical information needed to maintain and repair this machine.
– Be sure to thoroughly read this manual for correct information concerning the service procedures.
– If you have any questions or comments, or if you found any errors regarding the contents of this manual, please contact
FOLLOW SAFETY PRECAUTIONS
• Carefully read and observe all safety signs on the machine and read all safety precautions in this Manual.
• Safety signs should be installed, maintained, and replaced when necessary
If a safety sign or this Manual are damaged or missing, obtain a replacement from your FIATHITACHI Dealer in the same way you order a spare part (be sure to detail machine model and serial number upon ordering).
Learn how to operate the machine and its controls correctly and safely. • Allow only trained, qualified, authorised personnel to operate the machine.
• Keep the machine in proper working conditions. – Unauthorised changes to the machine may impair function and/or safety and affect machine life.
• Safety messages in this Chapter “SAFETY PRECAUTIONS”, are intended to illustrate basic safety procedures of the machine. However, it is impossible for these safety messages to cover every hazardous situation you may encounter.
If you have any doubts, consult your direct supervisor prior to operating or servicing the machine
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Fiat Hitachi Excavator EX165 Troubleshooting Technical Manual – PDF DOWNLOAD
TROUBLESHOOTING................................................................... 1 INTRODUCTION...................................................................... 2 SAFETY PRECAUTIONS................................................................ 4 INDEX SECTION..................................................................... 28 SECTION 4..................................................................... 29 GROUP 1 - INTRODUCTION.................................................... 29 OPERATIONAL PERFORMANCE TEST.......................................... 30 PREPARATION FOR PERFORMANCE TESTS..................................... 31 GROUP 2 - STANDARD........................................................ 29 OPERATIONAL PERFORMANCE STANDARD TABLES............................... 32 MAIN PUMP P-Q DIAGRAM................................................. 36 GROUP 3 - ENGINE TEST..................................................... 29 ENGINE SPEED.......................................................... 38 ENGINE COMPRESSION PRESSURE........................................... 40 VALVE CLEARANCE ADJUSTMENT............................................ 41 NOZZLE CHECK.......................................................... 43 INJECTION TIMING...................................................... 45 GROUP 4 - EXCAVATOR TEST.................................................. 29 TRAVEL SPEED.......................................................... 46 TRACK REVOLUTION SPEED................................................ 47 MISTRACK CHECK........................................................ 48 TRAVEL PARKING FUNCTION CHECK......................................... 49 SWING SPEED........................................................... 50 SWING FUNCTION DRIFT CHECK............................................ 51 SWING MOTOR LEAKAGE................................................... 52 SWING BEARING PLAY.................................................... 53 MAXIMUM SWINGABLE SLANT ANGLE......................................... 54 HYDRAULIC CYLINDER CYCLE TIME......................................... 55 DIG FUNCTION DRIFT CHECK.............................................. 57 CONTROL LEVER OPERATING FORCE......................................... 58 CONTROL LEVER STROKE.................................................. 59 COMBINED BOOM RAISE/SWING FUNCTION CHECK.............................. 60 GROUP 5 - COMPONENT TEST.................................................. 29 PRIMARY PILOT PRESSURE................................................ 62 SECONDARY PILOT PRESSURE.............................................. 64 SOLENOID VALVE SET PRESSURE........................................... 65 MAIN PUMP DELIVERY PRESSURE........................................... 67 MAIN RELIEF VALVE SET PRESSURE........................................ 68 OVERLOAD RELIEF VALVE SET PRESSURE.................................... 72 MAIN PUMP FLOW TEST................................................... 75 SWING MOTOR DRAINAGE.................................................. 79 TRAVEL MOTOR DRAIN OIL PRESSURE....................................... 81 SECTION 5..................................................................... 84 GROUP 1 - DIAGNOSING PROCEDURE............................................ 84 INTRODUCTION.......................................................... 86 DIAGNOSING PROCEDURE.................................................. 87 Dr.EX................................................................. 89 Dr.EX START-UP PROCEDURE.............................................. 89 Dr.EX FAULT CODE...................................................... 90 Dr.EX MONITORING FUNCTION............................................. 91 Dr.EX SPECIAL FUNCTION (SERVICE MODE)................................. 92 ADJUSTABLE DATA LIST.................................................. 99 GROUP 2 - COMPONENT LAYOUT................................................ 84 MAIN COMPONENTS.......................................................100 ELECTRICAL SYSTEM.....................................................101 ELECTRICAL SYSTEM (Relays, Diodes, etc)...............................102 ELECTRICAL SYSTEM.....................................................103 PUMP AND RELATED PARTS................................................104 CONTROL VALVE.........................................................105 OTHER COMPONENTS......................................................109 GROUP 3 - TROUBLESHOOTING A............................................... 84 TROUBLESHOOTING A PROCEDURE...........................................110 FAULT CODES...........................................................111 FAULT CODE 01 (EC SENSOR FAILURE).....................................113 FAULT CODE 02 - FAULT CODE 03.........................................114 FAULT CODE 04 - FAULT CODE 05.........................................115 FAULT CODE 06.........................................................116 FAULT CODE 07.........................................................117 SENSOR OPERATING RANGE LIST...........................................118 GROUP 4 - TROUBLESHOOTING B............................................... 84 TROUBLESHOOTING B PROCEDURE...........................................120 RELATIONSHIP BETWEEN MACHINE TROUBLE SYMPTOMS AND PARTS IN TROUBLE....121 CORRELATION BETWEEN TROUBLE SYMPTOMS AND PART FAILURES................131 ENGINE TROUBLESHOOTING................................................137 ACTUATOR CONTROL SYSTEM TROUBLESHOOTING...............................151 FRONT ATTACHMENT CONTROL SYSTEM TROUBLESHOOTING.......................157 SWING SYSTEM TROUBLESHOOTING..........................................169 TRAVEL SYSTEM TROUBLESHOOTING.........................................172 TROUBLESHOOTING FOR OTHER FUNCTIONS...................................177 ENGINE SPEED ADJUSTMENT AND ENGINE LEARNING...........................179 EXCHANGE INSPECTION METHOD............................................180 GROUP 5 - TROUBLESHOOTING C............................................... 84 TROUBLESHOOTING C (TROUBLESHOOTING FOR MONITOR) PROCEDURE.............182 MALFUNCTION OF COOLANT TEMPERATURE GAUGE..............................183 MALFUNCTION FUEL GAUGE................................................185 MALFUNCTION OF FUEL LEVEL INDICATOR (RESERVE).........................187 MALFUNCTION OF INDICATOR LIGHT CHECK SYSTEM...........................189 MALFUNCTION OF LEVEL CHECK SWITCH.....................................189 MALFUNCTION OF ENGINE OIL LEVEL INDICATOR.............................191 MALFUNCTION OF COOLANT LEVEL INDICATOR................................193 MALFUNCTION OF HYDRAULIC OIL LEVEL INDICATOR..........................195 MALFUNCTION OF ALTERNATOR INDICATOR...................................197 MALFUNCTION OF ENGINE OIL PRESSURE INDICATOR..........................199 MALFUNCTION OF OVERHEAT INDICATOR.....................................201 MALFUNCTION OF AIR FILTER RESTRICTION INDICATOR.......................203 MALFUNCTION OF BUZZER.................................................205 MALFUNCTION OF HOUR METER.............................................207 GROUP 6 - ELECTRICAL SYSTEM INSPECTION.................................... 85 PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................208 INSTRUCTIONS FOR DISCONNECTING CONNECTORS.............................210 FUSE CONTINUITY TEST..................................................211 INSPECTION AND REPLACEMENT OF MAXI FUSIBLE LINKS......................212 BATTERY VOLTAGE CHECK.................................................213 HOW TO TROUBLESHOOT ALTERNATOR MALFUNCTIONS...........................214 CONTINUITY CHECK......................................................215 VOLTAGE AND CURRENT CHECK.............................................217 REPLACEMENT OF RELAY..................................................221 REPLACEMENT OF DIODE..................................................223 REPLACEMENT OF POWER OUTLET...........................................225 GROUP 7 - HARNESS CHECK................................................... 85 CIRCUIT CHECK.........................................................226
Customer Support: [email protected]
https://vimeo.com/872812913?share=copy
PLEASE NOTE:
- This is the SAME MANUAL used by the dealerships to diagnose your vehicle
- No waiting for couriers / posts as this is a PDF manual and you can download it within 2 minutes time once you make the payment.
- Your payment is all safe and the delivery of the manual is INSTANT – You will be taken to the DOWNLOAD PAGE.
- So have no hesitations whatsoever and write to us about any queries you may have : heydownloadss @gmail.com
S.M
