Fiat Hitachi Excavator FH90W Workshop Manual – PDF DOWNLOAD

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Fiat Hitachi Excavator FH90W Workshop Manual – PDF DOWNLOAD

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Fiat Hitachi Excavator FH90W Workshop Manual – PDF DOWNLOAD

Language : English
Pages : 1126
Downloadable : Yes
File Type : PDF

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Fiat Hitachi Excavator FH90W Workshop Manual – PDF DOWNLOAD

INTRODUCTION
2.1 INTRODUCTION

• This service manual has been prepared in order to increase repair quality, providing to the technicians the elements for a good knowledge of the product and showing the proper procedures to carry out the maintenance operations. We recommend to thoroughly read the content and follow it when necessary.
• It is a concise guide for a specific machine. It covers construction features, operation principle, troubleshooting, disassembly and assembly of components and repair action.
• Using this manual in systematic and rational way it is possible to reduce the repairing errors and delay that could cause machine stop with a detriment of cost management.
• The information quoted in this service manual are supplied also to be used for training aids. Therefore it is advisable to be used in the training of new personnel that will be employed in the machine maintenance.

SAFETY PRECAUTIONS
GENERALITIES

• Read the Operation and Maintenance Instruction Manual carefully before starting, operating, maintaining, fuelling or servicing the machine. Carefully read the explanation to each and all safety signs in the special section of this Manual before starting, operating, maintaining, fuelling or servicing the machine.
• Machine-mounted safety plates are colour coded yellow with black borders when they refer to points where special ATTENTION must be paid and failure to observe them may cause a serious DANGER to the integrity of machine operators. They are white with red borders and black lettering when they refer to a FORBIDDEN practice.
• It is fundamental that all machine operators know very well the meaning of each safety plate as this considerably decreases operating hazards and accidents. Do not allow unauthorised personnel to operate or service this machine. Do not wear rings, wrist watches, jewellery, loose or hanging garments, such as ties, torn clothing, scarves, unbuttoned or unzipped jackets that can get caught in moving parts.
• Wear certified safety clothes such as: hard hat, no-slip footwear, heavy gloves, ear protection, safety glasses , reflector vests, respirators every time the job requires it. Ask your employer about safety regulations in force and protective equipment. Always keep the operator’s compartment, step plates, grab-rails and handles clean and clear of foreign objects, oil, grease, mud or snow to minimise the danger of slipping or stumbling. Remove mud or grease from your shoes before operating the machine.
• Do not jump on or off the machine. Always keep both hands and one foot, or both feet and one hand in contact with steps and/or grab rails. Do not use controls or hoses as hand holds. Hoses and controls are movable parts and do not provide solid support. Besides, controls may be inadvertently moved and cause unexpected movement of the machine or its attachments. Never operate the machine or its attachments from any position other than sitting in the driver’s seat.
• Keep head, body, limbs, hands and feet inside the operator’s compartment at all times to reduce exposure to external hazards. Be careful of possible slippery conditions of the steps and hand rails as well as of the ground around the machine. Wear protective boots or shoes with the soles made of highly no-slip rubber. Do not leave the machine until it has come to a complete stop.
• Always check height, width and weight limitations which may be encountered in the working site and ensure the machine does not exceed them. Assess exact paths of gas ducts, water mains, telephone lines, sewers, overhead and underground electric lines and all other possible obstacles.
• Such paths should be opportunely defined by competent Authorities. If necessary, require that the service is interrupted or said installations are moved prior to starting the work. You must know the working capacity of the machine. Define the rear upperstructure swing area and provide for opportune barriers to prevent access into it. Never exceed machine lifting capacity. Remain within the limits shown in the loading capacity chart located on the machine

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TABLE OF CONTENTS:

Fiat Hitachi Excavator FH90W Workshop Manual – PDF DOWNLOAD

WORKSHOP MANUAL...........................................................................   1
SECTION 1.................................................................................   4
	1. SECTIONS AND GROUPS INDEXES........................................................   5
	2. INTRODUCTION.......................................................................   7
		2.1 INTRODUCTION..................................................................   7
		2.2 MANUAL HANDLING...............................................................   7
		2.3 SYMBOLS AND INDICATIONS.......................................................   8
	3. FEATURES OF THE MANUAL.............................................................   9
		3.1 MANUAL COMPOSITION............................................................   9
		3.2 BRIEF INFORMATION FOR MANUAL CONSULTATION.....................................  11
SECTION 2.................................................................................  13
	INFORMATION SECTION...................................................................  14
		GENERALITIES......................................................................  14
		STARTING..........................................................................  14
		OPERATING.........................................................................  14
		STOPPING..........................................................................  17
	MAINTENANCE...........................................................................  17
		GENERALITIES......................................................................  17
		TRANSFERS AND TRANSPORTATION......................................................  19
		ENGINE............................................................................  20
		ELECTRICAL SYSTEM.................................................................  20
		HYDRAULIC SYSTEM..................................................................  20
		TOOLS.............................................................................  20
		TYRES AND WHEELS..................................................................  21
	RECOGNISE SAFETY INFORMATION..........................................................  22
	SAFETY SIGNS..........................................................................  50
SECTION 3.................................................................................  60
	1. GENERALITY.........................................................................  61
		1.1 INTRODUCTION..................................................................  61
		1.2 BASIC COMPONENTS OF THE WHEELED EXCAVATOR WITH MONOBLOC.......................  62
		1.3 BASIC COMPONENTS OF THE WHEELED EXCAVATOR WITH TRIPLE ARTICULATION............  63
		1.4 BASIC COMPONENTS OF THE WHEELED EXCAVATOR WITH OFFSET DIGGING ARM.............  64
		1.5 DENTIFICATION DATA............................................................  65
	2. TECHNICAL SPECIFICATIONS...........................................................  67
		2.1 GENERAL SPECIFICATIONS........................................................  67
		2.2 DIMENSIONS (mm) - (MONOBLOC VERSION)..........................................  72
		2.3 DIGGING PERFORMANCES (mm) - (MONOBLOC VERSION)................................  73
		2.4 DIMENSIONS (mm) - (TRIPLE ARTICULATION VERSION)...............................  74
		2.5 DIMENSIONS (mm) - (TRIPLE ARTICULATION VERSION)...............................  75
		2.6 DIMENSIONS (mm) - (OFFSET DIGGING ARM VERSION)................................  76
		2.7 DIGGING PERFORMANCES - (OFFSET DIGGING ARM VERSION)...........................  77
		2.8 DIGGING PERFORMANCES - (MONOBLOC VERSION WITH CLAMSHELL BUCKET)...............  78
		2.9 DIGGING PERFORMANCES - (TRIPLE ARTICULATION VERSION WITH CLAMSHELL BUCKET)....  79
		2.10 BUCKET USEFULNESS DEPENDING ON ARM...........................................  80
		2.11 LIFTING CAPACITY.............................................................  81
	3. FILLING CHART......................................................................  85
SECTION 4.................................................................................  87
	1. SUPERSTRUCTURE.....................................................................  89
		1.1 MAIN FRAME AND COUNTERWEIGHT..................................................  89
		1.2 ENGINE GROUP..................................................................  90
		1.3 HYDRAULIC OIL RESERVOIR.......................................................  95
		1.4 FUEL RESERVOIR................................................................  98
		1.5 COVERS AND PROTECTIONS........................................................  99
		1.6 CAB GROUP..................................................................... 102
		1.7 CAB HEATER.................................................................... 105
		1.8 CAB ELECTRIC COMPONENTS....................................................... 106
		1.9 CHASSIS ELECTRIC COMPONENTS................................................... 108
		1.10 SUPERSTRUCTURE MAINTENANCE................................................... 115
		1.11 SUPERSTRUCTURE HYDRAULIC SYSTEM PIPING....................................... 132
	1A. FLEXIBLE HOSES AND CONNECTIONS.................................................... 143
		1A.1 FLEXIBLE HOSES AND CONNECTIONS............................................... 143
	2. HYDRAULIC PUMPS.................................................................... 155
		2.1 HYDRAULIC PUMPS............................................................... 155
		2.2 MAIN PUMP..................................................................... 157
		2.3 SECONDARY PUMP................................................................ 164
		2.4 GEAR DOUBLE PUMP.............................................................. 169
		2.1 MAIN PUMP..................................................................... 171
		2.2 SECONDARY PUMP................................................................ 195
		2.3 GEAR DOUBLE PUMP.............................................................. 213
	3. CONTROL VALVES..................................................................... 219
		3.1 MAIN CONTROL VALVE............................................................ 219
		3.2 ROTATION CONTROL VALVE........................................................ 236
		3.1 MAIN CONTROL VALVE............................................................ 241
		3.2 ROTATION CONTROL VALVE........................................................ 244
	4. SWING DEVICE....................................................................... 247
		4.1 SWING DEVICE.................................................................. 247
		4.2 SWING HYDRAULIC MOTOR......................................................... 249
		4.3 SWING REDUCTION DEVICE........................................................ 253
		4.1 SWING HYDRAULIC MOTOR......................................................... 255
		4.2 DISASSEMBLY AND ASSEMBLY OF SWING REDUCTION DEVICE............................ 267
	5. TRAVEL PILOT VALVE................................................................. 283
		5.1 HAND PILOT VALVE.............................................................. 283
		5.2 PEDAL......................................................................... 287
	6. CENTER JOINT....................................................................... 289
		6.1 CENTER JOINT.................................................................. 289
		6.1 DISASSEMBLY AND ASSEMBLY OF CENTER JOINT...................................... 291
	7. STEERING VALVE..................................................................... 293
		7.1 STEERING VALVE................................................................ 293
		7.1 STEERING UNIT DISASSEMBLY AND ASSEMBLY........................................ 297
	8. BRAKE PEDAL VALVE.................................................................. 315
		8.1 BRAKE PEDAL VALVE............................................................. 315
		8.1 MAINTENANCE................................................................... 319
		8.2 BRAKE PUMP DISASSEMBLY - ASSEMBLY............................................. 321
	9. ACCUMULATORS....................................................................... 341
		9.1 ACCUMULATORS.................................................................. 341
		9.1 DISASSEMBLY AND ASSEMBLY OF ACCUMULATOR....................................... 345
	10. SOLENOID VALVES................................................................... 347
		10.1 SELECTOR SOLENOID VALVES..................................................... 347
		10.2 SERVICE SOLENOID VALVE GROUP................................................. 349
		10.3 STEERING TYPE CONTROL SOLENOID VALVE......................................... 351
		10.4 POWER CONTROL DISCONNECTION SOLENOID VALVE (WITH FLOW DIVIDER)............... 352
		10.5 SOLENOID VALVE FOR CLAMSHELL BUCKET ROTATION CONTROL......................... 355
SECTION 5................................................................................. 357
	1. UNDERCARRIAGE...................................................................... 359
		1.1 OUTLINES...................................................................... 359
		1.2 LOWER FRAME................................................................... 360
		1.3 SWING BEARING................................................................. 361
		1.4 TRAVEL UNIT................................................................... 364
		1.5 WHEELS........................................................................ 365
		1.6 BLADE ASSEMBLY................................................................ 377
		1.7 LATERAL STABILIZERS........................................................... 378
		1.8 HYDRAULIC HOSES AND UNDERCARRIAGE COMPONENTS.................................. 379
	2. TRAVEL HYDRAULIC MOTOR............................................................. 389
		2.1 TRAVEL HYDRAULIC MOTOR........................................................ 389
		2.1 DISASSEMBLY AND ASSEMBLY...................................................... 393
	3. TRANSMISSION....................................................................... 417
		3.1 TRANSMISSION.................................................................. 417
		3.1 TRANSMISSION ASSEMBLY AND DISASSEMBLY......................................... 423
	4. AXLES.............................................................................. 449
		4.1 REAR AXLE..................................................................... 449
		4.2. FRONT AXLE................................................................... 456
		4.3 BRAKING UNIT.................................................................. 463
		4.1 REAR AXLE/FRONT AXLE.......................................................... 467
	5. TRANSMISSION SHAFT................................................................. 551
		5. 1 TRANSMISSION SHAFT........................................................... 551
		5.1 DISASSEMBLY AND ASSEMBLY...................................................... 553
SECTION 6................................................................................. 555
	1. FRONT-END ATTACHMENT............................................................... 557
		1.1 MONOBOOM ASSEMBLY............................................................. 557
		1.2 TRIPLE ARTICULATION ASSEMBLY.................................................. 559
		1.3 OFFSET DIGGING ASSEMBLY....................................................... 563
		1.4 PENETRATION ARM ASSEMBLY...................................................... 567
		1.5 BUCKET ASSEMBLY............................................................... 570
		1.6 FRONT PIPINGS................................................................. 571
		1.7 MAINTENANCE STANDARD.......................................................... 585
	2. HYDRAULIC CYLINDERS................................................................ 617
		2.1 CONSTRUCTION AND FUNCTION..................................................... 617
		2.1 CYLINDER DISASSEMBLY - ASSEMBLY............................................... 621
	3. PINS AND BUSHINGS.................................................................. 629
		3.1 SPECIFICATIONS................................................................ 629
SECTION 7................................................................................. 631
	1. GENERALITIES....................................................................... 633
	2. MAIN HYDRAULIC SYSTEM.............................................................. 635
		2.1 GENERALITIES.................................................................. 635
		2.2 SUCTION CIRCUIT AND DELIVERY CIRCUIT.......................................... 636
		2.3 RETURN CIRCUIT................................................................ 642
		2.4 DRAINAGE CIRCUIT.............................................................. 644
	3. PILOT/BRAKES SYSTEM................................................................ 647
		3.1 GENERALITIES.................................................................. 647
		3.2 SUCTION CYLINDER.............................................................. 647
	4. STEERING SYSTEM.................................................................... 655
		4.1 GENERALITIES.................................................................. 655
		4.2 STEERING CIRCUIT.............................................................. 656
	5. BRAKES SYSTEM...................................................................... 659
		5.1 GENERALITIES.................................................................. 659
		5.2 DESCRIPTION OF BRAKES SYSTEM.................................................. 659
		5.3 OPERATION OF BRAKE PEDAL VALVE................................................ 661
	6. OPERATION OF CIRCUITS.............................................................. 665
		6.1 GENERALITIES.................................................................. 665
		6.2 CIRCUIT WITH CONTROLS IN NEUTRAL.............................................. 666
		6.3 BOOM CIRCUIT.................................................................. 668
		6.4 DIPPER STICK CIRCUIT.......................................................... 670
		6.5 BUCKET CIRCUIT................................................................ 672
		6.6 POSITIONER ARM CIRCUIT........................................................ 674
		6.7 TRAVEL CIRCUIT................................................................ 676
		6.8 ARM ANGLE CIRCUIT............................................................. 678
		6.9 STABILIZER/ BLADE CONTROL CIRCUIT............................................. 680
		6.10 HYDRAULIC HAMMER / SHRUB CUTTER CIRCUIT...................................... 682
		6.11 TURRET SWING CIRCUIT......................................................... 684
	7. TRAVEL CIRCUIT..................................................................... 687
		7.1 DESCRIPTION................................................................... 687
		7.2 TRAVEL HYDRAULIC MOTOR CONTROL CIRCUIT........................................ 687
		7.3 PARKING BRAKE CONTROL CIRCUIT................................................. 690
	8. HYDRAULIC SYSTEM DIAGRAM........................................................... 692
SECTION 8................................................................................. 695
	1. SAFETY RULES....................................................................... 697
		1.1 SAFETY RULES.................................................................. 697
	2. SPECIFICATIONS AND DATA............................................................ 699
		2.1 SPECIFICATIONS AND DATA....................................................... 699
	3. LOCATION AND FUNCTIONS OF COMPONENTS............................................... 701
		3.1 CONSTRUCTION.................................................................. 701
		3.2 LOCATION OF ELECTRICAL COMPONENTS............................................. 701
		3.3 INSTRUMENTS AND CONTROLS...................................................... 708
	4. ARRANGEMENT AND OPERATION.......................................................... 723
		4.1 ELECTRICAL SYSTEM............................................................. 723
	5. ELECTRICAL SYSTEM GENERALITIES..................................................... 783
		5.1 CONNECTIONS WITH DIODES....................................................... 783
		5.2 CONNECTIONS WITH FUSE BOX..................................................... 784
		5.3 CONNECTIONS WITH MINI RELAYS.................................................. 785
		5.4 CONTROLLER.................................................................... 786
		5.5 MONITOR CONNECTIONS ON SWITCHES-INDICATORS PANEL.............................. 787
		5.6 CONNECTIONS BETWEEN OPERATOR'S SEAT AND FRAME................................. 788
		5.7 CONNECTIONS WITH OPERATOR'S RIGHT SIDE........................................ 789
		5.8 CONNECTIONS WITH OPERATOR'S LEFT SIDE......................................... 790
		5.9 THROTTLE PISTON CONTROL ELECTRONIC UNIT (SMC)................................. 791
		5.10 CONNECTIONS BETWEEN OPERATOR'S SEAT WIRE AND FRAME WIRE...................... 792
		5.11 CONNECTIONS WITH TEST CONNECTOR.............................................. 793
	6. ELECTRIC COMPONENTS................................................................ 795
		6.1 THROTTLE CONTROL.............................................................. 795
		6.2 CENTER JOINT.................................................................. 796
		6.3 BATTERIES..................................................................... 797
		6.4 ALTERNATOR.................................................................... 798
		6.5 STARTER....................................................................... 800
SECTION 9................................................................................. 805
	1. INTRODUZIONE....................................................................... 807
		1.1 GENERAL INFORMATION........................................................... 807
	2.HYDRAULIC SYSTEM TROUBLESHOOTING.................................................... 810
		2.1 GENERALITIES.................................................................. 810
		2.2 FRONT ATTACHMENT.............................................................. 814
		2.3 SWING......................................................................... 820
		2.4 TRAVEL........................................................................ 826
		2.5 BRAKE SYSTEM.................................................................. 828
		2.6 STEERING SYSTEM............................................................... 832
		2.7 DRIVE AXLES................................................................... 834
		2.8 TRANSMISSION.................................................................. 838
	3 . ELECTRICAL SYSTEM TROUBLESHOOTING................................................. 841
		3.1 ELECTRICAL SYSTEM COMPONENTS.................................................. 841
		3.2 RELAYS AND FUSES.............................................................. 850
		3.3 CHECKS ON ELECTRICAL COMPONENTS............................................... 853
		3.4 CHECKS ON PILOT CONTROL SYSTEM ELECTRICAL CIRCUIT............................. 856
		3.5 BRAKE SYSTEM ELECTRICAL CHECKS................................................ 858
		3.6 TRAVEL CONTROL ELECTRICAL CIRCUITS CHECKS..................................... 866
		3.7 STABILIZERS CONTROL ELECTRICAL CIRCUIT CHECKS................................. 868
		3.8 BLADE CONTROL ELECTRICAL CIRCUIT CHECKS....................................... 872
		3.9 POSITIONING CONTROL ELECTRICAL CIRCUIT CHECKS................................. 874
		3.10 HAMMER CONTROL ELECTRICAL CIRCUIT CHECKS..................................... 876
		3.11 AXLE LOCK ELECTRICAL CIRCUIT CHECKS.......................................... 878
		3.12 THROTTLE CONTROL ELECTRICAL CIRCUIT CHECKS................................... 880
		3.13 DIESEL ENGINE FAILED TO START UP............................................. 884
		3.14 MONITOR FAILED TO OPERATE WITH START-UP KEY IN "ON" POSITION................. 886
		3.15 STEERING CONTROL............................................................. 888
		3.16 TEST HARNESSES KIT 75301702.................................................. 900
SECTION 10................................................................................ 907
	1. INTRODUCTION....................................................................... 909
		1.1 GENERAL INFORMATION FOR TESTING OF THE MACHINE................................ 909
	2. PERFORMANCE STANDARD............................................................... 911
		2.1 TABLE OF EXCAVATOR PERFORMANCE STANDARD....................................... 911
		2.2 TABLE OF HYDRAULIC COMPONENTS PERFORMANCE STANDARD............................ 913
		2.3 MAIN PUMP P-Q DIAGRAM......................................................... 914
		2.4 SWING PUMP P-Q DIAGRAM........................................................ 915
	3. PREPARATION FOR PERFORMANCE TEST................................................... 917
		3.1 INTRODUCTION.................................................................. 917
	4. EXCAVATOR PEFORMANCE TEST.......................................................... 919
		4.1 ENGINE PERFORMANCE (DIESEL ENGINE SPEEDS)..................................... 919
		4.2 SWING PERFORMANCE............................................................. 921
		4.3 FRONT ATTACHMENT PERFORMANCE.................................................. 925
		4.4 CONTROL LEVERS / PEDAL LEVERS / BRAKE PEDAL................................... 928
		4.5 STEERING...................................................................... 929
		4.6 BRAKES SYSTEM................................................................. 930
	5. HYDRAULIC COMPONENTS PERFORMANCE TEST.............................................. 933
		5.1 PILOT PRESSURE RELIEF VALVE................................................... 933
		5.2 PRESSURE RELIEF VALVES........................................................ 934
		5.3 TRANSMISSION DRIVE SHAFT...................................................... 939
		5.4 HYDRAULIC PUMPS............................................................... 941
SECTION 11................................................................................ 945
	10. GENERAL INFORMATION............................................................... 949
		10.1 INTRODUCTION................................................................. 949
		10.2 ENGINE VIEW.................................................................. 950
		10.3 ENGINE IDENTIFICATION........................................................ 951
		10.4 SAFETY....................................................................... 952
		10.5 ENGINE LIFT EQUIPMENT........................................................ 953
		10.6 VITON SEALS.................................................................. 954
		10.7 FIAT-HITACHI RECOMMENDED CONSUMABLE PRODUCTS................................. 955
	11. SPECIFICATIONS.................................................................... 957
		11.1 BASIC ENGINE DATA............................................................ 957
		11.2 RECOMMENDED TORQUE TENSIONS.................................................. 959
		11.3 COMPRESSION TEST DATA........................................................ 963
	12. CYLINDER HEAD ASSEMBLY............................................................ 965
		12.1 GENERAL DESCRIPTION.......................................................... 965
		12.2 ROCKER COVER................................................................. 966
		12.3 ROCKER ASSEMBLY.............................................................. 967
		12.4 CYLINDER HEAD ASSEMBLY....................................................... 969
		12.5 VALVE SPRINGS................................................................ 970
		12.6 CYLINDER HEAD ASSEMBLY....................................................... 972
		12.7 VALVES AND VALVE SPRINGS..................................................... 978
		12.8 VALVE GUIDES................................................................. 980
		12.9 CYLINDER HEAD................................................................ 983
		12.10 DATA AND DIMENSIONS......................................................... 986
	13. PISTON AND CONNECTING ROD......................................................... 991
		13.1 GENERAL DESCRIPTION.......................................................... 991
		13.2 BIG END BEARING.............................................................. 993
		13.3 PISTON AND CONNECTING ROD.................................................... 995
		13.4 PISTON RINGS................................................................. 998
		13.5 PISTON AND CONNECTING ROD.................................................... 999
		13.6 PISTON AND PISTON RINGS......................................................1001
		13.7 CONNECTING ROD...............................................................1002
		13.8 SMALL END BUSH...............................................................1002
		13.9 PISTON COOLING JETS..........................................................1003
		13.10 DATA AND DIMENSIONS.........................................................1004
	14. CRANKSHAFT........................................................................1007
		14.1 GENERAL DESCRIPTION..........................................................1007
		14.2 CRANKSHAFT PULLEY............................................................1008
		14.3 REAR OIL SEAL ASSEMBLY.......................................................1009
		14.4 THRUST WASHERS...............................................................1011
		14.5 MAIN BEARINGS................................................................1014
		14.6 CRANKSHAFT...................................................................1016
		14.7 BALANCER UNIT................................................................1020
		14.8 DATA AND DIMENSIONS..........................................................1028
	15. TIMING CASE COVER AND DRIVE.......................................................1031
		15.1 GENERAL DESCRIPTION..........................................................1031
		15.2 TIMING CASE COVER............................................................1032
		15.3 FRONT OIL SEAL...............................................................1033
		15.4 IDLER GEAR AND HUB...........................................................1035
		15.5 FUEL PUMP GEAR...............................................................1038
		15.6 CAMSHAFT GEAR................................................................1040
		15.7 CRANKSHAFT GEAR..............................................................1041
		15.8 TIMING CASE..................................................................1041
		15.9 CAMSHAFT AND TAPPETS.........................................................1043
		15.10DATA AND DIMENSIONS..........................................................1044
	16. GENERAL DESCRIPTION...............................................................1047
		16.1 GENERAL DESCRIPTION..........................................................1047
		16.2 CYLINDER BLOCK...............................................................1047
		16.3 CYLINDER LINER...............................................................1049
		16.4 CYLINDER BORE, ENGINE TYPE AR................................................1055
		16.5 DATA AND DIMENSIONS..........................................................1056
	17. ENGINE TIMING.....................................................................1059
		17.1 GENERAL DESCRIPTION..........................................................1059
		17.2 DATA AND DIMENSIONS..........................................................1064
	19. LUBRICATION SYSTEM................................................................1065
		19.1 FILTER CANISTER..............................................................1065
		19.2 FILTER HEAD..................................................................1066
		19.3 SUMP.........................................................................1067
		19.4 OIL STRAINER AND SUCTION PIPE................................................1067
		19.5 LUBRICATING OIL PUMP.........................................................1068
		19.6 RELIEF VALVE.................................................................1072
		19.7 DATA AND DIMENSIONS..........................................................1074
	20. FUEL SYSTEM.......................................................................1075
		20.1 GENERAL DESCRIPTION..........................................................1075
		20.2 FUEL FILTERS.................................................................1079
		20.3 ATOMISERS....................................................................1082
		20.4 FUEL LIFT PUMP...............................................................1084
		20.5 LUCAS DP 200 SERIES FUEL INJECTION PUMP......................................1087
		20.6 DATA AND DIMENSIONS..........................................................1093
	21. COOLING SYSTEM....................................................................1095
		21.1 GENERAL DESCRIPTION..........................................................1095
		21.2 THERMOSTATS..................................................................1096
		21.3 COOLANT PUMP - EALY GEAR DRIVEN..............................................1097
		21.4 FAN DRIVE....................................................................1100
		21.5 DATA AND DIMENSIONS..........................................................1101
	22. FLYWHEEL AND HOUSING..............................................................1103
		22.1 GENERAL DESCRIPTION..........................................................1103
		22.2 FLYWHEEL.....................................................................1103
		22.3 RING GEAR....................................................................1103
		22.4 FLYWHEEL HOUSING.............................................................1104
		22.5 DATA AND DIMENSIONS..........................................................1105
	23A. ELECTRICAL EQUIPMENT.............................................................1107
		23A.1 GENERAL DESCRIPTION.........................................................1107
		23A.2 PRECAUTIONS.................................................................1107
		23A.3 ALTERNATOR..................................................................1109
		23A.4 FAULT DIAGNOSIS.............................................................1109
		23A.5 DATA AND DIMENSIONS.........................................................1111
	23B. ELECTRICAL EQUIPMENT.............................................................1113
		23B.1 GENERAL DESCRIPTION.........................................................1113
		23B.2 STARTER MOTOR...............................................................1113
		23B.3 DATA AND DIMENSIONS.........................................................1115
	23C. ELECTRICAL EQUIPMENT.............................................................1117
		23C.1 GENERAL DESCRIPTION.........................................................1117
		23C.2 STARTING AID................................................................1117
		23C.3 DATA AND DIMENSIONS.........................................................1119
	25. AUXILIARY EQUIPMENT...............................................................1121

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