Fiatallis 545 545H 545-B 605-B 645 645-B 745 745H 745-B 745H-B Service Manual PDF

Description

Fiatallis Axles 545 545H 545-B 605-B 645 645-B 745 745H 745-B 745H-B Wheel Loader Service Manual – PDF DOWNLOAD

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Fiatallis Axles 545 545H 545-B 605-B 645 645-B 745 745H 745-B 745H-B Wheel Loader Service Manual – PDF DOWNLOAD

PN 73053547

Language : English
Pages : 170
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Fiatallis Axles 545 545H 545-B 605-B 645 645-B 745 745H 745-B 745H-B Wheel Loader Service Manual – PDF DOWNLOAD

PN 73053547

• GENERAL INFORMATION AND DESCRIPTION – Page 10
  • 1. Information – Page 10
  • 2. Description – Page 10
  • 3. Preventive Maintenance – Page 10
• TROUBLE SHOOTING – Page 18
• REMOVAL OF AXLES – Page 18
  • 1. General – Page 18
  • 2. Removal of Front Axle Assembly – Page 19
  • 3. Installation of Front Assembly – Page 19
  • 4. Removal of Rear Axle – Page 20
  • 5. Installation of Rear Axle – Page 20
• DIFFERENTIAL REMOVAL AND ASSEMBLY – Page 20

  • 1. Preparation for Removal of Differential – Page 21
  • 2. Removal of Differential – Page 23
  • 3. Disassembly of Carrier – Page 25
  • 4. Disassemble Differential – Page 28
  • 5. Remove Pinion and Cage Assembly – Page 28
  • 6. Disassemble Pinion and Cage Assembly – Page 28
• CLEANING AND INSPECTION – Page 28
  • 1. Cleaning – Page 28
  • 2. Inspection – Page 28
• ASSEMBLE COMPONENTS – Page 28
  • 1. Assembly of Pinion and Cage – Page 28
  • 2. Installation of Pinion and Cage – Page 28
  • 3. Assembly of Differential – Page 28
  • 4. Installation of Carrier Cups in Carrier – Page 29
  • 5. Installation of Differential and Gear Assembly – Page 29
  • 6. Adjustment of Differential Bearings – Page 29
  • 7. Checking Backlash of Ring Gear – Page 29
  • 8. Adjustment of Tooth Contact Between Pinion & Ring Gear – Page 29
  • 9. Adjustment of Ring Gear Thrust Block – Page 29
  • 10. Installation of Carrier – Page 30
• PLANETARY HUBS – Page 36
  • 1. General – Page 36
  • 2. Removal of Planetary Hubs (Front or Rear Axle) – Page 36
  • 3. Disassemble Planetary Spider Assembly – Page 37
  • 4. Remove Hub Bearing Adjusting Nut – Page 37
  • 5. Remove Floating Ring Gear Assembly – Page 37
  • 6. Remove Wheel Hub and Drum Assembly – Page 37
  • 7. Disassemble Brake Shoe and Liner Assembly – Page 38
  • 8. Removal of Hub Spindle – Page 39
• CLEANING AND INSPECTION – Page 41
  • 1. Cleaning – Page 41
  • 2. Inspection – Page 41
• ASSEMBLY AND INSTALLATION – Page 41
  • 1. Installing Hub Spindle Assembly – Page 41
  • 2. Install Brake Assemblies – Hydraulic – Page 41
  • 3. Assemble Floating Ring Gear Assembly – Page 41
  • 4. Assemble Hub and Drum Assembly and Install – Page 41
  • 5. Wheel Bearing Adjustment – Page 41
  • 6. Assemble Planetary Spider – Page 41
  • 7. Installation of Planetary Hubs – Page 41
• DRIVE SHAFTS – Page 41
  • 1. General – Page 41
  • 2. Removal of Drive Shaft – Page 41
  • 3. Disassembly – Page 41
  • 4. Assembly – Page 41
  • 5. Installation of Drive Shaft – Page 41
  • 6. Removal of Universal Joint Cartridge – Page 41
  • 7. Installation of Universal Joint Cartridge – Page 41
• TORQUE SPECIFICATIONS – Page 41
• WHEELS AND TIRES – Page 41
• NOSPIN DIFFERENTIAL REMOVAL AND DISASSEMBLY – Page 41

DESCRIPTION:

Fiatallis Axles 545 545H 545-B 605-B 645 645-B 745 745H 745-B 745H-B Wheel Loader Service Manual – PDF DOWNLOAD

PN 73053547

GENERAL:
SAFETY RULES:

• Study the Operation and Maintenance Instruction Manual be- fore starting, operating, maintaining, fueling, or servicing machine.
• Read and heed all machine-mounted safety signs before. starting, operating, maintaining, fueling or servicing machine.
  Machine-mounted safety signs have been color coded yellow with black border and lettering for WARNING and red with white border and lettering for DANGER points.
• Never attempt to operate the machine or its tools from any position other than seated in the operator’s seat. Keep head, body, limbs, hands and feet inside operator’s compartment at all times to reduce exposure to hazards outside the operator’s compartment.
• Do not allow unauthorized personnel to operate service or maintain this machine.
  Always check work area for dangerous features. The follow-
  ing are examples of dangerous work areas: slopes, over hangs, timber, demolitions, fire, high walls, drop off, back fills, rough terrain, ditches, ridges, excavations, heavy traffic, crowded parking, crowded maintenance and closed areas. Use extreme care when in areas such as these.
• An operator must know the machine’s capabilities. When working on slopes or near drop offs be alert to avoid loose or soft conditions that could cause sudden tipping or loss of control.
• Do not jump on or off machine. Keep two hands and one foot, or two feet and one hand, in contact with steps grab rails and handles at all times.
• Do not use controls or hoses as hand holds when climbing on or off machine. Hoses and controls are movable and do not provide a solid support. Controls also may be inadvertently moved causing accidental machine or equipment movement.
  Keep operator’s compartment, stepping points, grab-rails and handles clear of foreign objects, oil, grease, mud or snow accumulation to minimize the danger of slipping or stumbling. Clean mud or grease from shoes before attempting to mount or operate the machine.
• Be careful of slippery conditions on stepping points, hand rails, and on the ground. Wear safety boots or shoes that have a high slip resistant sole material.
• For your personal protection. Do not attempt to climb on or off machine while machine is in motion.
  Never leave the machine unattended with the engine running.
• Always lock up machine when leaving it unattended. Return keys to authorized security. Heed all shut down procedures of the Operation and Maintenance Instruction Manual. Always set the parking brake when leaving the machine for any
  resson.

G.B 24/03/25