Ford 4.6l Sohc 2v 3.8l Ohv Engine Service Repair Manual – PDF Download
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Ford 4.6l Sohc 2v 3.8l Ohv Engine Service Repair Manual
Description
Ford 4.6l Sohc 2v 3.8l Ohv Engine Service Repair Manual
FILE DETAILS:
Ford 4.6l Sohc 2v 3.8l Ohv Engine Service Repair Manual
LANGUAGE:ENGLISH
PAGES:335
DOWNLOADABLE:YES
FILE TYPE:PDF
FORD 4.6L SOHC 2V 3.8L OHV ENGINE SERVICE REPAIR MANUAL – PDF DOWNLOAD:
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SAMPLE PAGE FROM THE MANUAL:
Ford 4.6l Sohc 2v 3.8l Ohv Engine Service Repair Manual
1. NOTE: Do not mix parts from different valve tappets. Parts are select-fit and not interchangeable. Disassemble and clean valve tappet to remove all traces of engine oil.
2. NOTE: Valve tappets cannot be checked with engine oil in them. Use only testing fluid. Place valve tappet in tester with plunger facing upward. Pour hydraulic tester fluid into cup to a level that will cover valve tappet. The fluid can be purchased from the tester’s manufacturer. Using kerosene or any other fluid will not provide an accurate test.
3. Place a 7.94 mm (0.312-inch) steel ball provided with tester in plunger cap.
4. Adjust length of ram so that pointer is 1.59 mm (0.062 inch) below starting mark when ram contracts tappet plunger to facilitate timing as pointer passes Start Timing mark. Use center mark on pointer scale as Stop Timing point instead of original Stop Timing mark at top of scale.
5. Work valve tappet plunger up and down until valve tappet fills with fluid and all traces of air bubbles have disappeared.
6. Allow ram and weight to force valve tappet plunger downward. Measure exact time it takes for pointer to travel from Start Timing to Stop Timing marks of tester.
7. A satisfactory valve tappet must have a leakdown rate (time in seconds) within specified minimum and maximum limits as described under Specifications in Section 03-01 A (3.8L) or Section 03-Q18 (4.6L).
8. If valve tappet is not within specification, replace it with a new valve tappet. Do not disassemble and clean new valve tappets before testing because oil contained in new valve tappets is test fluid.
9. Remove fluid from cup and bleed fluid from valve tappet by working plunger up and down. This step will aid in depressing valve tappet plungers when checking valve clearance.
TABLE OF CONTENTS:
Ford 4.6l Sohc 2v 3.8l Ohv Engine Service Repair Manual
Table of Contents ................................. 1 Vehicle Application ........................... 3 Description and Operation ..................... 3 Diagnosis and Testing ......................... 4 Service Procedures ............................ 7 Section 03-01A Engine, 3.8L V6 OHV ............... 40 Vehicle Application ........................... 40 Description and Operation ..................... 40 In-vehicle service ............................ 43 Removal and Installation ...................... 82 Disassembly and asssembly ..................... 87 Adjustments ................................... 98 Specifications ............................... 98 Special service tools/equipment ...............103 Section 03-01B Engine, 4.6L (2V) ..................105 Vehicle Application ...........................105 Description and Operation .....................105 In-vehicle service ............................111 Removal and Installation ......................166 Disassembly and Assembly ......................184 Specifications ...............................206 Special service tools/equipment ...............209 Section 03-03 Engine Cooling ......................211 Vehicle Application ...........................211 Description and operation .....................211 Diagnosis and testing .........................216 Removal and installation ......................223 Service procedures ............................229 Cleaning and inspection .......................229 Specfications .................................233 Special service toos/equipment ................234 Section 03-04A Fuel Charging and Controls 3.8L ....235 Vehicle Application ...........................235 Description and Operation .....................235 Diagnosis and Testing .........................241 Removal and Installation ......................241 Cleaning and Inspection .......................247 Adjustments ...................................248 Specifications ................................248 Special tools/equipment .......................248 Section 03-04B Fuel Charging and Controls 4.6L ....249 Vehicle Application ...........................249 Description and Operation .....................249 Diagnosis and testing .........................254 Removal and Installation ......................254 Cleaning and Inspection .......................259 Adjustments ...................................260 Specifications ................................260 Special service tools/equipment ...............260 Section 03-05 Drive belts, Accessory ..............261 Vehicle Application ...........................261 Description and operation .....................261 Diagnosis and testing .........................263 Removal and installation ......................265 Adjustments ...................................267 Specifications ................................268 Section 03-06 Starting system .....................269 Vehicle Application ...........................269 Description and operation .....................269 Diagnosis and testing .........................270 Removal and installation ......................278 Disassembly and assembly ......................279 Service Procedures ............................283 Cleaning and inspection .......................283 Specifications ................................284 Special service tools/equipment ..............284 Section 03-07A Ignition, Electric 3.8L ............285 Vehicle Application ...........................285 Description and operation ....................285 Diagnosis and testing .........................286 Removal and installation ......................286 Cleaning and inspection .......................290 Adjustments ...................................292 Specifications ................................292 Special service tools/equipment ...............292 Section 03-07B Ignition, Electric 4.6L (2V) .......293 Vehicle Application ...........................293 Description and operation .....................293 Diagnosis and testing .........................294 Removal and installation ......................294 Cleaning and inspection .......................301 Adjustments ...................................303 Specifications ................................303 Special service tools/equipment................303 Section 03-08 Engine Emission Control .............304 Vehical Application ...........................304 Description and operation .....................304 Diagnosis and testing .........................306 In-vehicle service ............................306 Cleaning and inspection .......................314 Specifications ................................314 Section 03-12 Intake Air System ...................315 Vehicle Application ...........................315 Description and operation .....................315 Diagnosis and testing .........................315 Removal and installation ......................316 Cleaning and inspection .......................318 Specifications ................................318 Section 03-13 Evaporative Emissions ...............319 Vehicle Application ...........................319 Description and operation .....................319 Diagnosis and testing .........................321 Removal and installation ......................322 Specifications ................................326 Section 03-14 Engine Controls, Electronic .........327 Vehicle Application ...........................327 Description and operation .....................327 Diagnosis and testing .........................330 Removal and installation ......................330 Cleaning and inspection .......................335 Adjustments ...................................335 Specifications ................................335 Special service tools/equipment ...............335
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