Framo Cargo Pump SD100 SD150 TK80 Hydraulic Service Manual PDF

Description

Framo Cargo Pump SD100 SD150 TK80 Hydraulic Service Manual Hull S-625 PDF DOWNLOAD

DESCRIPTION

Comprehensive Framo Hydraulic Cargo Pump Service & Maintenance Manual

This is the complete OEM service manual for Framo hydraulic cargo pumping systems installed on vessel Hull No. S-625 (Murakami Hide yard). This professional workshop manual provides detailed technical documentation for troubleshooting, servicing, and maintaining Framo SD100-6, SD150-6, and TK80-2 cargo pump systems with integrated hydraulic power units.

📋 File Details

• Manual Name: Framo Service Manual (Order No. 617757)
• Models Covered: SD100-6 Cargo Pump, SD150-6 Cargo Pump, TK80-2 Portable Pump
• Year: 2016-2017 (Revision A: February 14, 2017)
• Pages: 245 pages
• File Quality: High-resolution scanned PDF (A4 size, 150 DPI)
• File Size: 11.2 MB

🔧 Covered Pump Models & Specifications

SD150-6 Cargo Pump:

• Design capacity: 300 m³/h
• Hydraulic flow: 299 l/min
• Operating pressure: 217 bar
• Inert gas consumption: 1.5 Nm³ per stripping sequence

SD100-6 Cargo Pump:

• Design capacity: 100 m³/h
• Hydraulic flow: 109 l/min
• Operating pressure: 206 bar
• Inert gas consumption: 0.7 Nm³ per stripping sequence

TK80-2 Portable Pump:

• Design capacity: 70 m³/h
• Hydraulic flow: 72 l/min
• Operating pressure: 210 bar

📚 Manual Contents (Volume 1 & 2)

SECTION 1: Introduction

• System overview and safety guidelines
• General precautions for hydraulic equipment

SECTION 2: General Description of Installation

• Complete system layout for Hull S-625
• Hydraulic power pack configuration (3x electric units @ 415 l/min, 240 bar)
• Pump arrangement and deck section layout

SECTION 3: Technical Data

• Technical system specifications (Drawing 0076-1507-4)
• Pump specifications for SD100-6, SD150-6, TK80-2
• Performance diagrams with flow curves and pressure ratings
• Electric motor data (3x 230kW main units, 440V/60Hz/3Ph)
• Hydraulic oil cooler specifications (170 kW heat transfer)
• System design capacity and simultaneous operation charts

SECTION 4: Initial Start-Up Procedures

• Pre-commissioning checklist
• Hydraulic oil filling and venting procedures
• System pressure verification

SECTION 5: Operation Manual

• Framo cargo pump operating instructions
• Performance diagram usage guide
• Viscosity correction procedures and diagrams
• Remote control valve operations

SECTION 6: Troubleshooting

• System pressure control diagnostic guide
• Hydraulic control valve interchange procedures
• Condition monitoring guidelines
• Common fault diagnosis charts

SECTION 7: Maintenance

• Preventive maintenance schedules
• Electric motor maintenance procedures
• Hydraulic valve servicing instructions
• Control system instrumentation procedures
• Mechanical seal installation guide
• Filter replacement procedures

SECTION 8.1: Component Instructions Detailed manuals for:

• Hydraulic system components
• Jockey pump NE42
• Transfer pumps
• Heat exchangers and coolers
• Portable winch equipment
• Pressure/temperature transmitters and switches
• Control valves (STC25-T, STC30, SC20)

SECTION 8.2: Drawings & Parts Lists

• Framo specification (0240-1599-4)
• General arrangement (0287-2889-1)
• Hydraulic diagrams: Power pack/engine room (0216-2451-101), Deck section (0216-2451-102)
• Block diagrams (0222-9281-2)
• Interconnection diagrams for HPU and electrical systems
• Wiring diagrams: Main electrical panel, remote control valves
• Power unit assemblies with exploded views
• Component part lists with item numbers for:
  • Butterfly valves (A4808)
  • Pulse dampers (50389)
  • Junction boxes (A62365)
  • Filters (A64844)
  • Pressure protection valves (57207)
  • Control units (30387)
  • Relief valves and manifolds
  • Brackets and enclosures

SECTION 9: Appendices

• Material standard correspondence tables
• Mechanical seal installation procedures

SECTION 10: Revisions List

• Complete modification history

⚙️ Key Technical Features

Hydraulic System:

• Total system oil volume: ~4 m³
• Maximum simultaneous operation: 1196 l/min @ 217 bar
• 3x electric hydraulic power packs (1245 l/min capacity)
• Heat dissipation: 45 kW (ventilation requirements included)

Cooling System:

• Seawater-cooled hydraulic oil cooler
• Heat transfer: 170 kW
• Minimum cooling water flow: 35 m³/h
• Temperature inlet: 32°C design

Electrical Specifications:

• Main motors: 3x 230kW (rated), 195kW (required)
• Protection: IP55
• Speed: 1787 rpm
• Efficiency: 95.4%
• Power factor: 0.86

🎯 Who Should Use This Manual?

• Marine engineers maintaining Framo cargo pumping systems
• Ship operators with SD100/SD150 hydraulic cargo pumps
• Service technicians troubleshooting hydraulic power units
• Maintenance crews performing scheduled pump servicing
• Naval architects requiring Framo system specifications
• Shipyard personnel during retrofit or upgrade projects

✅ Why This Manual is Essential

✔ Complete OEM documentation – Original manufacturer specifications ✔ Detailed hydraulic schematics – Full system pressure and flow diagrams
✔ Comprehensive part lists – Component identification for ordering spares ✔ Performance curves – Optimize pump efficiency and troubleshoot issues ✔ Step-by-step procedures – Clear instructions for maintenance tasks ✔ Electrical wiring diagrams – Simplify control system troubleshooting ✔ Material standards – Cross-reference tables for global part sourcing

📥 Instant Digital Download

Receive your PDF manual immediately after purchase. Compatible with all devices – desktop, laptop, tablet, or smartphone. Print specific sections for shop floor use or keep digital for quick reference.