Gehl 562 DYNA-HANDLER Telescoping Boom Material Handler Service Parts Manual 907335 – PDF DOWNLOAD

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Gehl 562 DYNA-HANDLER Telescoping Boom Material Handler Service Parts Manual 907335 – PDF DOWNLOAD

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Gehl 562 DYNA-HANDLER Telescoping Boom Material Handler Service Parts Manual 907335 – PDF DOWNLOAD

Language : English
Pages : 130
Downloadable : Yes
File Type : PDF
Size: 7.31 MB

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Gehl 562 DYNA-HANDLER Telescoping Boom Material Handler Service Parts Manual 907335 – PDF DOWNLOAD

Introduction :

When ordering service parts, specify the correct part number, full description, quantity required, and the unit model and serial number. Model and Serial numbers for this unit are stamped on a plate located on the Hydraulic Pressure Tank. “Right” and “Left” are determined from a position standing behind the unit and facing the direction of travel.

• GEHL Company reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any unit previously delivered. Grease fittings and common attaching hardware, such as Cotter Pins, Set Screws, Woodruff Keys, Screws, Nuts, etc., are included in the parts list, indented below the part it is (they are) associated with, but NOT illustrated, except where a particular routing or special fastening arrangement MUST be maintained.
• The hardware listed is for mounting purposes and is NOT included when the part is ordered for replacement. Part numbers for standard Bolts are listed indented under the component being fastened, followed by abbreviations for Washers/Nuts. A complete listing of part numbers for attaching Washers/Nuts used on this machine is included in the back of this manual.
• Refer to the abbreviations list on this page for descriptions. Standard attaching hardware torque values are provided on the inside Back Cover. Unless otherwise specified, all Cap Screws are Grade 5, cadmium or zinc plated; Hexagon Nuts for Grade 5 Cap Screws or Bolts are Grade A.

TABLE OF CONTENTS:

Gehl 562 DYNA-HANDLER Telescoping Boom Material Handler Service Parts Manual 907335 – PDF DOWNLOAD

Section 1 -General
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Front Cover
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Decal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Section 2 -Chassis
Operator Station,
Outside Area & Inner Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Dash Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Floor Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Cab Option (no AC) – Group I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
Cab Option (no AC) – Group II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10
Cab Option Air Conditioning – Group I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12
Cab Option Air Conditioning – Group II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-14
Cab Option Air Conditioning Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-15
Hydraulic & Fuel Tanks Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-16
Frame Hoods & Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-17
Inner Frame Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-20
Section 3 – Boom
Outer Section Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Inner Section Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
48” Standard Carriage Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
54” ITA Class III Carriage Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
92” Universal Carriage Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
78” Log/Pipe Carriage Attachemt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
Bale Spear Carriage Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
1 Cu. Yd. Bucket Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
2 Cu. Yd. Bucket Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
Truss Booms & Bucket Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11
Section 4 – Axles/Brakes
Brake Control Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Brake Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Axle Outer End & Wheel Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
Axle Differential Housing Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Axle Wet Disc Brakes Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
Axle Steer Cylinder/Tie Rods Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9
Section 5 -Electrical
Main Harness Hookup,
Operator Station/Front Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Mid/Rear Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
Deluxe Light Package Wiring Hookup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Standard Light Package Wiring Hookup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8
Cab Environment Wiring Hookup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10
Ether Start Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-16
Section 6 – Hydraulic Systems
Tank Return & Manifold Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
Steering Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Frame Sway Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Boom Extend/Lift Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-8
Boom Carrier Tilt/Slave Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Auxiliary Functions Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-12
Boom Joystick Pilot Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-13
Universal Carriage Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-16
Log/Pipe Carriage Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-17
Bale Spear Carriage Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-18
Winch Boom Attachment Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-19
2 Cu. Yd. Open Bucket w/Grapple Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Section 7 – Power Train
Transmission,
External Components Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2
Internal Components – Model 12,000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-4
(Refer to Separate Parts Manual Form No. 907368)
Engine,
Mounts, Radiator/Coolers Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-6
Air Intake Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-8
Exhaust Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-10
Other External Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-12
Internal Components
(Refer to Separate Engine Supplier Manuals)
Section 8 – Hydraulic Components
Gear Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
Power Steering Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Truss Boom Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
V20 Boom Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Frame Sway Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-6
Boom Control Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-7
Auxiliary Functions Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-8
Frame Sway Control Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
Three-Way Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9
Steer Select Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9
Priority Flow Divider . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9
2 GPM Flow Divider . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-10
Joystick Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-10
Differential Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
Dual Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
In-Line Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-11
Form No. 907335/AP897 1-4 Printed In USA
Table of Contents 562 Dyna-Handler
Double Acting Steer Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
Frame Sway Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
Boom Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-12
Boom Extend Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-13
Carrier Slave Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
Carrier Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-14
Attachment Top Clamp Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-14
Attachment Grapple Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-15
Attachment Push Arm Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-15
Section 9 – Miscellaneous
Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1
Standard Attaching Hardware (Nuts, Washers) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
Hardware Torque Specs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inside Back Cover

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