Gehl CT7-23 Turbo Telescopic Handler Operator’s Manual 913343 – PDF DOWNLOAD

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Gehl CT7-23 Turbo Telescopic Handler Operator’s Manual 913343 – PDF DOWNLOAD

FILE DETAILS:

Gehl CT7-23 Turbo Telescopic Handler Operator’s Manual 913343 – PDF DOWNLOAD

Language : English
Pages : 108
Downloadable : Yes
File Type : PDF
Size: 14.9 MB

TABLE OF CONTENTS:

Gehl CT7-23 Turbo Telescopic Handler Operator’s Manual 913343 – PDF DOWNLOAD

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Front Cover
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Identification of the Telescopic Handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Dimensions and Load Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2 CHECKLISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11,13
3 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Additional Safety Reminders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Before Operation Safety Reminders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Operation Safety Reminders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Servicing Safety Reminders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Modification, Nameplates, Markings and Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Safety Guards and Warning Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Safety Decal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
4 OPERATING AND SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
A – Before Starting the Telescopic Handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
B – Operator’s Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
C – Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
D – Visibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
E – Starting the Telescopic Handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
F – Operating the Telescopic Handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
G – Stopping the Telescopic Handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
H – Driving the Telescopic Handler on a Public Highway . . . . . . . . . . . . . . . . . . . . . .25
I – Driving the Telescopic Handler with a Front-Mounted Attachment . . . . . . . . . . . .25
J – Operating the Telescopic Handler with a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Instructions for Handling a Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
K – Choice of Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
L – Mass and Center-of-Gravity of Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
M – Transverse Attitude of the Telescopic Handler . . . . . . . . . . . . . . . . . . . . . . . . . . .26
N – Picking Up a Load on the Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
O – Picking Up a High Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
P – Setting Down a High Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Q – Suspended Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Guidelines for “FREE RIGGING/SUSPENDED LOADS” . . . . . . . . . . . . . . . . . .31
5 INSTRUMENTS AND CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
1 – Operator’s Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
2 – Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
913343/AP0309 2 PRINTED IN U.S.A.
Chapter Description Page
3 – Control and Signal Lamp Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
4 – Switch Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
5 – Light Switch, Horn and Turn Indicator Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
6 – Front and Rear Windshield Wiper Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
7 – Ignition Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
8 – Brake Fluid Reservoir and Windshield Washer Access Panel . . . . . . . . . . . . . . . . .39
9 – Brake Fluid Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
10 – Windshield Washer Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
11 – Armrest and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
12 – Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
13 – Fuses and Relay in the Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
14 – Fuses and Relays under the Engine Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
15 – Accelerator Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
16 – Service Brake and Transmission Cut-off Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . .42
17 – Shift Lever and Transmission Cut-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
18 – Forward / Neutral / Reverse Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
19 – Parking Brake Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
20 – Steering Mode Selector Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
21 – Hydraulic Controls and Transmission Cut-Off . . . . . . . . . . . . . . . . . . . . . . . . . . .44
22 – Function Controls / Load Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
23 – Air Conditioner / Heater Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
24 – Cab Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
25 – Windshield Defroster Vents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
26 – Heater Vents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
27 – Door Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
28 – Locking Handle for Upper Half-Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
29 – Releasing Button for Upper Half-Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
30 – Handle for Rear Window Opening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
31 – Manual Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
32 – Front Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
33 – Rear Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
34 – Steering Wheel Position Adjustment Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
35 – Inclinometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
36 – Sun Visor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
37 – Cab Interior Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
38 – Clothes Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
39 – Cigar Lighter and 12-VDC Accessary Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
40 – Engine Block Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
41 – Hydraulic Attachment Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
42 – Attachment Hydraulic Control for Continuos Operation and Flow Control . . . . .48
PRINTED IN U.S.A. 3 913343/AP0309
Chapter Description Page
Tow Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
A – Tow Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
B – Trailer Electric Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
1 – Boom Ride Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
2 – Reversible Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
3 – Second Auxiliary Hydraulic Circuit with Hydraulic Attachment Locking . . . . . . .50
4 – Boom Mounted Work Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
5 – Windshield Protection Grill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
6 – AM/FM Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
7 – Rear Window De-icing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
6 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Gehl Original Equipment Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Filter Cartridges and Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Lubricants and Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
Maintenance Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
General Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Lubricant and Fuel Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Hydraulic Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Electrical Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Washing the Telescopic Handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Storage Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Preparing the Telescopic Handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Protecting the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Protecting the Telescopic Handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Returning the Telescopic Handler into Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Towing the Telescopic Handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Lifting the Telescopic Handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Loading the Telescopic Handler on a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Loading the Telescopic Handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Tying Down the Telescopic Handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
A – Daily or Every 10 Hours of Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
B – Every 50 Hours of Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
C – Every 250 Hours of Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
D – Every 500 Hours of Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
E – Every 1000 Hours of Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
F – Every 2000 Hours of Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
913343/AP0309 4 PRINTED IN U.S.A.
Chapter Description Page
G – Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
Hydraulic Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
7 DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
New Decal Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
Decal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
8 ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
Installing Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
A – Attachment without Hydraulics and Hydraulic Locking Device . . . . . . . . . . . . .93
B – Attachment with Hydraulics and Hydraulic Locking Device . . . . . . . . . . . . . . .94
Technical Specifications of Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
Load Zone Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Back

DESCRIPTION:

Gehl CT7-23 Turbo Telescopic Handler Operator’s Manual 913343 – PDF DOWNLOAD

Beginning with Serial Number 263524

INTRODUCTION:

• The information in this Operator’s Manual was written to give the owner/operator assistance in preparing, adjusting,
  maintaining and servicing the Telescopic Handler. More important, this manual provides an operating plan for
  safe and proper use of the machine. Major points of safe operation are detailed in the SAFETY chapter of this
  manual.
• The use of this Telescopic Handler is subject to certain hazards that cannot be eliminated by mechanical means,
  but only by the exercise of intelligence, care and common sense. It is therefore essential to have competent and
  careful operators, who are not physically or mentally impaired, and who are thoroughly trained in the safe operation
  of the equipment and the handling of the loads.
• Throughout this manual information is provided that is set in italic type and introduced by the word IMPORTANT
  or NOTE. Be sure to read carefully and comply with the message or directive given. Following this information
  will improve operating and maintenance efficiency, help to avoid breakdowns and damage, and extend the
  machine’s life. A chart of standard hardware torques is located in the back of this manual.
• A storage area is provided on the unit for storing the Operator’s Manual. After using the manual, please return it
  to the storage area and keep it with the unit at all times! If this machine is resold, GEHL Company recommends
  that this manual be given to the new owner.
• If this machine was purchased “used,” or if the owner’s address has changed, please provide your GEHL dealer or
  GEHL Company Service Department with the owner’s name and current address, along with the machine model
  and serial number. This will allow the registered owner information to be updated, so that the owner can be notified
  directly in case of an important product issue, such as a safety update program.
• “Right” and “left” are determined from a position sitting on the seat and facing forward.
  Our wide dealership network stands ready to provide any assistance needed, including genuine GEHL service
  parts. All parts should be obtained from or ordered through your GEHL dealer. Give complete information about
  the part and include the model and serial number of the machine. Record the serial number in the space provided
  on page 4 as a handy record for quick reference.
• GEHL Company reserves the right to make changes or improvements in the design or construction of any part
  without incurring the obligation to install such changes on any unit previously delivered.

IMAGES PREVIEW OF THE MANUAL:

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• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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