Genie AWP Super Series IWP Super Series Service Manual 1323937 – PDF

Description

Genie AWP Super Series IWP Super Series Service Manual 1323937 – PDF DOWNLOAD

Language : English
Pages : 125
Downloadable : Yes
File Type : PDF

Table of Contents:

Genie AWP Super Series IWP Super Series Service Manual 1323937 – PDF DOWNLOAD

Front Cover.......................................................................................................  1
Important Information.............................................................................................  2
Find a Manual for this Model......................................................................................  2
Revision History..................................................................................................  3
Serial Number Legend..............................................................................................  4
General Safety Rules..............................................................................................  5
Table of Contents.................................................................................................  7
Specifications.................................................................................................... 13
	AWP-15S, 20S and 25S Specifications........................................................................... 13
	AWP30S, 36S and 40S Specifications............................................................................ 14
	AWP Narrow Base Specifications................................................................................ 15
	AWP Rough Terrain Base Specifications......................................................................... 16
	IWP Specifications............................................................................................ 17
	AWP/IWP Performance and Hydraulic Specifications.............................................................. 18
	Hydraulic Hose and Fitting Torque Specifications.............................................................. 19
	Torque Procedure.............................................................................................. 20
	SAE and Metric Fasteners Torque Charts........................................................................ 22
Scheduled Maintenance Procedures.................................................................................. 23
	Introduction.................................................................................................. 23
	Pre-Delivery Preparation Report............................................................................... 27
	Maintenance Inspection Report................................................................................. 28
	Checklist A Procedures........................................................................................ 30
		A-1 Inspect the Manuals and Decals........................................................................ 30
		A-2 Perform Pre-operation Inspection...................................................................... 31
		A-3 Perform Function Tests................................................................................ 31
		A-4 Inspect for Damage and Loose or Missing Parts......................................................... 32
		A-5 Check for Hydraulic Leaks............................................................................. 33
		A-6 Check the Hydraulic Oil Level......................................................................... 33
		A-7 Test the Base Operation - IWPS Models................................................................. 34
		A-8 Test the Auxiliary Platform Lowering Operation........................................................ 34
		A-9 Test the Manual Platform Lowering Operation........................................................... 35
		A-10 Inspect the Columns for Damage....................................................................... 35
		A-11 Check the Sequencing Cables.......................................................................... 36
		A-12 Check the Interlock System for Proper Operation...................................................... 36
		A-13 Test the Power and Function Controls................................................................. 38
		A-14 Inspect the Lifting Chains and Idler Wheels.......................................................... 39
		A-15 Inspect the Breather Cap............................................................................. 39
		A-16 Check the Tire Pressure - AWPS Models with Rough Terrain Base Option................................. 40
		A-17 Check the Air Supply Lubricator Oil Level - Air Models............................................... 40
		A-18 Check the Air Supply Lubricator Drip Rate - Air Models............................................... 41
		A-19 Check the Air Filter/Regulator Canister - Air Models................................................. 41
	Checklist B Procedures........................................................................................ 42
		B-1 Inspect the Battery................................................................................... 42
		B-2 Inspect the Electrical Wiring......................................................................... 42
		B-3 Inspect All Welds..................................................................................... 43
		B-4 Test the Tilt-back Operation (if equipped)............................................................ 43
		B-5 Check the Lifting Chain Adjustment.................................................................... 45
		B-6 Clean and Lubricate the Columns....................................................................... 46
		B-7 Test the Lifting Capacity............................................................................. 46
		B-8 Adjust the Sequencing Cables.......................................................................... 47
		B-9 Inspect for Proper Outrigger Length - AWPS Models..................................................... 48
		B-10 Inspect and Lubricate the Outrigger Leveling Jack Footpads - AWPS Models............................. 49
		B-11 Test the Level Sensing Operation - IWPS Models....................................................... 49
		B-12 Check the Chain Adjustment, IWP-20S Models with Outreach Option...................................... 50
	Checklist C Procedures........................................................................................ 51
		C-1 Inspect and Lubricate the Casters and Wheels.......................................................... 51
		C-2 Inspect the Mast Assembly for Wear.................................................................... 51
		C-3 Inspect and Lubricate the Lifting Chains.............................................................. 53
		C-4 Replace the Hydraulic Oil............................................................................. 53
		C-5 Replace the Auxiliary Platform Lowering Batteries..................................................... 55
Repair Procedures................................................................................................. 56
	Introduction.................................................................................................. 56
	Base Assembly................................................................................................. 58
		1-1 Interlocks............................................................................................ 58
		1-2 Base Components IWPS Models........................................................................... 59
		1-3 Foot Pump Manifold Components - IWPS Models........................................................... 63
		1-4 Power Wheel Assist Manifold Components - IWPS Models.................................................. 64
	Ground Controls............................................................................................... 65
		2-1 How to Test the Transformer - AC Models............................................................... 65
		2-2 How to Test the AC Contactor - AC Models.............................................................. 66
	Hydraulic Power Unit.......................................................................................... 67
		3-1 Hydraulic Power Unit - AC Models...................................................................... 67
		3-2 Hydraulic Power Unit - DC Models...................................................................... 68
		3-3 Hydraulic Power Unit Components - Air Powered Models.................................................. 70
		3-4 Hydraulic Power Unit.................................................................................. 73
		3-5 Hydraulic Pump........................................................................................ 75
		3-6 Valve Adjustment...................................................................................... 75
		3-7 How to Test the Motor Start Solenoid - DC Models...................................................... 76
	Power Pack.................................................................................................... 77
		4-1 Power Pack............................................................................................ 77
	Mast Components............................................................................................... 78
		Mast Components........................................................................................... 78
		5-1 Lift Cylinder......................................................................................... 79
		5-2 Mast Assembly......................................................................................... 80
		5-3 Glide Pads............................................................................................ 85
		5-4 Lifting Chains........................................................................................ 85
	Tilt-back Frame, AWP-36S and 40S Models....................................................................... 88
		6-1 Tilt-back Frame....................................................................................... 88
	Platform...................................................................................................... 90
		7-1 Platforms............................................................................................. 90
		7-2 Platform Control Box.................................................................................. 91
		7-3 Platform Outreach Chain............................................................................... 92
Schematics........................................................................................................ 94
	Introduction.................................................................................................. 94
	Electrical Component and Wire Color Legends................................................................... 95
	Electrical Symbol Legend...................................................................................... 97
	Hydraulic Symbols Legend...................................................................................... 98
	Electrical Schematics - AWP Models............................................................................ 99
		Electrical Schematic - AWP Super Series DC Models with Standard Base (from AWPP-100000)...................100
		Electrical Schematic - AWP Super Series DC Models with Narrow Base (from AWPP-100000).....................101
		Electrical Schematic - AWP Super Series AC Models with Standard Base (from AWPP-100000 to AWPP-101638)....104
		Electrical Schematic - AWP Super Series AC Models with Standard Base (from AWPP-101639)...................105
		Electrical Schematic - AWP Super Series AC Models with Narrow Base (from AWPP-100000 to AWPP-101638)......108
		Electrical Schematic - AWP Super Series AC Models with Narrow Base (from AWPP-101639).....................109
		Electrical Schematic - AWP Super Series AC Models 85V Option (from AWPP-100000)...........................112
	Electrical Schematics - IWP Models............................................................................113
		Electrical Schematic - IWP Super Series DC Models (from IWPP-13000).......................................114
		Electrical Schematic - IWP Super Series AC Models (from IWPP-13000).......................................115
	Hydraulic Schematics - All Models.............................................................................117
		Hydraulic Schematic - AWP Super Series Models.............................................................118
		Hydraulic/Pneumatic Schematic - AWP Super Series Models...................................................119
		Hydraulic Schematic - IWP Super Series Models without Power Assist........................................122
		Hydraulic Schematic - IWP Super Series Models with Power Assist...........................................123
Back Cover........................................................................................................125

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