Genie CWP Super Series StockPicker Super Series Service Manual 40460 – PDF

Description

Genie CWP Super Series StockPicker Super Series Service Manual 40460 – PDF DOWNLOAD

Language : English
Pages : 98
Downloadable : Yes
File Type : PDF

Table of Contents:

Genie CWP Super Series StockPicker Super Series Service Manual 40460 – PDF DOWNLOAD

Table of Contents........................................................................ 5
Section One • Safety Rules............................................................... 3
	General Safety Rules................................................................. 3
Section Two • Specifications............................................................. 9
	Machine Specifications............................................................... 9
	Performance Specifications...........................................................11
	Bolt Torque Specifications...........................................................12
Section Three • Scheduled Maintenance Inspections........................................13
	Introduction.........................................................................13
	Maintenance Tables...................................................................14
	Maintenance Inspection Report........................................................16
Section Four • Scheduled Maintenance Procedures..........................................17
	Introduction.........................................................................17
	Table A Procedures...................................................................18
		A-1  Inspect the Operator's and Responsibility Manuals...........................18
		A-2  Inspect the Decals and Placards.............................................18
		A-3  Inspect for Damage and Loose or Missing Parts...............................19
		A-4  Check for Hydraulic Leaks...................................................19
		A-5  Test the Base Operation.....................................................20
		A-6  Test the Auxiliary Platform Lowering Operation..............................20
		A-7  Test the Manual Platform Lowering Operation.................................20
		A-8  Inspect the Battery and Battery Charger - DC Models.........................20
		A-9  Inspect the Columns for Damage..............................................21
		A-10  Check the Sequencing Cables................................................21
		A-11  Check the Interlock System for Proper Operation............................21
		A-12  Test the Power and Function Controls.......................................22
		A-13  Inspect the Lifting Chains and Idler Wheels................................22
		A-14  Inspect the Breather Cap...................................................23
	Table B Procedures...................................................................24
		B-1  Inspect the Electrical Wiring...............................................24
		B-2  Inspect All Welds...........................................................24
		B-3  Check the Battery - DC Models...............................................25
		B-4  Clean and Lubricate the Columns.............................................25
		B-5  Test the Lifting Capacity...................................................26
		B-6  Test the Power to Platform Operation........................................26
		B-7  Adjust the Sequencing Cables................................................27
		B-8  Check the Chain Adjustment - CWPS Models Equipped with Platform Outreach....28
	Table C Procedures...................................................................29
		C-1  Inspect the Wheels..........................................................29
		C-2  Inspect the Mast Assembly for Wear..........................................29
		C-3  Lubricate the Lifting Chains................................................31
		C-4  Replace the Hydraulic Oil...................................................31
		C-5  Replace the Auxiliary Platform Lowering Batteries...........................32
Section Five • Troubleshooting Flow Charts...............................................33
	Introduction.........................................................................33
	Chart 1  Power Light Will Not Turn On - AC Models....................................35
	Chart 2  Power Light Will Not Turn On - DC Models....................................37
	Chart 3  Foot Pad Interlock Lights Will Not Turn On..................................39
	Chart 4  Steer Handle Interlock Light Will Not Turn On...............................41
	Chart 5  Level Sensor Interlock Light Will Not Turn On...............................43
	Chart 6  Machine Will Not Lift - AC Models...........................................45
	Chart 7  Machine Will Not Lift, But Power Unit Will Operate - AC Models..............48
	Chart 8  Machine Will Not Lift - DC Models...........................................50
	Chart 9  Machine Will Not Lift, But Power Unit Will Operate - DC Models..............53
	Chart 10  Machine Will Not Lower - Up Function Operates..............................55
	Chart 11  Base Will Not Raise With Steer Handle......................................57
	Chart 12  Platform Will Not Hold In Up Position......................................58
	Chart 13  Platform Unit Will Not Lift Rated Load.....................................59
	Chart 14  Auxiliary Platform Lowering Will Not Operate...............................60
	Chart 15  Power Wheel Assist Will Not Operate - Models with Power Wheel Assist.......61
Section Six • Schematics.................................................................63
	Introduction.........................................................................63
	Symbols Legend.......................................................................64
	Electrical Schematic - CWP & Stockpicker  AC Models..................................65
	Electrical Schematic - CWP & Stockpicker  DC Models..................................66
	Electrical Schematic - CWP & Stockpicker  DC Models with Power Assist................67
	Hydraulic Schematic - CWP & Stockpicker Models.......................................68
	Hydraulic Schematic - CWP & Stockpicker Models with Power Wheel Assist...............69
Section Seven • Repair Procedures........................................................71
	Introduction.........................................................................71
	Base Assembly........................................................................72
		1-1  Interlocks..................................................................72
		1-2  Base Components.............................................................72
		1-3  Hydraulic Manifold Components - CWPS Models with Power Wheel Assist.........74
		1-4  How to Check the Resistance of a Valve Coil.................................75
	Ground Control Box...................................................................76
		2-1  How to Test the Transformer - AC Models.....................................76
		2-2  How to Test the AC Contactor - AC Models....................................76
	Hydraulic Power Units................................................................78
		3-1  Hydraulic Power Unit Components - AC Models.................................78
		3-2  Hydraulic Power Unit Components - DC Models.................................80
		3-3  How to Remove the Hydraulic Power Unit - AC Models..........................82
		3-4  How to Remove the Hydraulic Power Unit - DC Models..........................82
		3-5  How to Remove the Hydraulic Pump............................................83
		3-6  How to Adjust the Pressure Relief Valve.....................................84
		3-7  How to Check the Resistance of a Valve Coil.................................85
		3-8  How to Test the Motor Start Solenoid - DC Models............................85
	Power Pack...........................................................................86
		4-1  How to Change a Power Pack..................................................86
	Mast Assembly........................................................................87
		5-1  How to Remove the Lift Cylinder.............................................88
		5-2  How to Remove the Mast Assembly.............................................89
		5-3  How to Adjust the Lifting Chains............................................92
		5-4  How to Adjust the Glide Pads................................................92
		5-5  How to Inspect the Lifting Chains...........................................93
	Platform.............................................................................95
		6-1  How to Remove the Platform..................................................95
		6-2  How to Install a Fiberglass Platform - CWPS Models..........................95
		6-3  Platform Control Box........................................................95
		7-4  How to Adjust the Platform Outreach Chain - CWPS Models.....................96
		7-5  How to Replace the Outreach Chain - CWPS Models.............................96

S.S 04/24