Genie DPL-25S DPL-30S DPL-35S Super Series Service Manual 40462 – PDF

Description

Genie DPL-25S DPL-30S DPL-35S Super Series Service Manual 40462 – PDF DOWNLOAD

Language : English
Pages : 104
Downloadable : Yes
File Type : PDF

Table of Contents:

Genie DPL-25S DPL-30S DPL-35S Super Series Service Manual 40462 – PDF DOWNLOAD

Front Cover................................................................................................  1
Introduction...............................................................................................  2
Serial Number Legend.......................................................................................  3
Safety Rules...............................................................................................  4
Table of Contents..........................................................................................  6
Section Two • Specifications............................................................................... 10
	Bolt Torque Specifications............................................................................. 11
Section Three • Scheduled Maintenance Inspections.......................................................... 12
	Introduction........................................................................................... 12
	Maintenance Tables..................................................................................... 13
	Maintenance Inspection Report.......................................................................... 16
Section Four • Scheduled Maintenance Procedures............................................................ 18
	Introduction........................................................................................... 18
	Table A Procedures..................................................................................... 19
		A-1  Inspect the Operator's and Responsibility Manuals............................................. 19
		A-2  Inspect the Decals and Placards............................................................... 19
		A-3  Inspect for Damage and Loose or Missing Parts................................................. 19
		A-4  Check for Hydraulic Leaks..................................................................... 20
		A-5  Check the Auxiliary Platform Lowering Operation............................................... 20
		A-6  Check the Manual Platform Lowering Operation.................................................. 20
		A-7  Inspect the Battery and Battery Charger - DC Models........................................... 21
		A-8  Inspect the Columns for Damage................................................................ 21
		A-9  Check the Sequencing Cables................................................................... 21
		A-10  Check the Interlock System for Proper Operation.............................................. 22
		A-11  Test the Power and Function Controls......................................................... 22
		A-12  Inspect the Lifting Chains and Idler Wheels.................................................. 23
		A-13  Inspect the Breather Cap..................................................................... 23
	Table B Procedures..................................................................................... 24
		B-1  Inspect the Electrical Wiring................................................................. 24
		B-2  Inspect All Welds............................................................................. 24
		B-3  Check the Lifting Chain Adjustments........................................................... 25
		B-4  Check the Battery - DC Models................................................................. 25
		B-5  Clean and Lubricate the Columns............................................................... 26
		B-6  Test the Lifting Capacity..................................................................... 26
		B-7  Test the Power to Platform Operation.......................................................... 27
		B-8  Adjust the Sequencing Cables.................................................................. 27
		B-9  Check for Proper Outrigger Length............................................................. 28
	Table C Procedures..................................................................................... 29
		C-1  Inspect and Lubricate the Casters............................................................. 29
		C-2  Inspect the Mast Assemblies for Wear.......................................................... 29
		C-3  Lubricate the Lifting Chains.................................................................. 30
		C-4  Replace the Hydraulic Oil..................................................................... 30
		C-5  Replace the Auxiliary Platform Lowering Batteries............................................. 31
Section Five • Troubleshooting Flow Charts................................................................. 32
	Introduction........................................................................................... 32
	Chart 1  Power Light Will Not Turn On - AC Models...................................................... 34
	Chart 2  Power Light Will Not Turn On - DC Models...................................................... 36
	Chart 3  Interlock Lights Will Not Turn On............................................................. 38
	Chart 4  Machine Will Not Lift - AC Models............................................................. 41
	Chart 5  Machine Will Not Lift, But Power Unit Will Operate - AC Models................................ 44
	Chart 6  Machine Will Not Lift - DC Models............................................................. 46
	Chart 7  Machine Will Not Lift, But Power Unit Will Operate - DC Models................................ 49
	Chart 8  Machine Will Not Lower - Up Function Operates................................................. 51
	Chart 9  Platform Will Not Hold In Up Position......................................................... 53
	Chart 10  Power Unit Will Not Lift Rated Load.......................................................... 54
	Chart 11  Auxiliary Platform Lowering Will Not Operate................................................. 55
Section Six • Schematics................................................................................... 56
	Introduction........................................................................................... 56
	Electrical Legend...................................................................................... 57
	Hydraulic Legend....................................................................................... 58
	Electrical Schematic - DPL Super Series  DC Models (before serial number DPL07-1499)................... 60
	Electrical Schematic - DPL Super Series  DC Models (after serial number DPL07-1498).................... 62
	Electrical Schematic - DPL Super Series  DC CE Models (after serial number DPL07-1498)................. 64
	Electrical Schematic - DPL Super Series  AC Models (before serial number DPL07-1499)................... 66
	Electrical Schematic - DPL Super Series  AC Models (from serial number DPL07-1499 to DPL07-1562)....... 68
	Electrical Schematic - DPL Super Series  AC Models (after serial number DPL07-1562).................... 70
	Electrical Schematic - DPL Super Series  AC CE Models (from serial number DPL07-1499 to DPL07-1562).... 72
	Electrical Schematic - DPL Super Series  AC CE Models (after serial number DPL07-1562)................. 74
	Hydraulic Schematic - DPL Super Series ANSI Models..................................................... 76
	Hydraulic Schematic - DPL Super Series CE Models....................................................... 78
Section Seven • Repair Procedures.......................................................................... 80
	Introduction........................................................................................... 80
	Base Assembly.......................................................................................... 81
		1-1  Interlocks.................................................................................... 81
		1-2  Base Components............................................................................... 81
		1-3  How to Check the Resistance of a Valve Coil................................................... 82
	Ground Control Box..................................................................................... 83
		2-1  How to Test the Transformer - AC Models....................................................... 83
		2-2  How to Test the AC Contactor - AC Models...................................................... 83
	Hydraulic Power Units.................................................................................. 85
		3-1  Hydraulic Power Unit Components - AC Models................................................... 85
		3-2  Hydraulic Power Unit Components - DC Models................................................... 87
		3-3  How to Remove the Hydraulic Power Unit - AC Models............................................ 89
		3-4  How to Remove the Hydraulic Power Unit - DC Models............................................ 89
		3-5  How to Remove the Hydraulic Pump.............................................................. 90
		3-6  How to Adjust the Pressure Relief Valve....................................................... 91
		3-7  How to Check the Resistance of a Valve Coil................................................... 92
		3-8  How to Test the Motor Start Solenoid - DC Models.............................................. 92
	Mast Assembly.......................................................................................... 93
		4-1  Lift Cylinder................................................................................. 94
		4-2  How to Remove a Mast Assembly................................................................. 95
		4-3  How to Adjust the Lifting Chains.............................................................. 98
		4-4  How to Adjust the Glide Pads.................................................................. 98
		4-5  How to Inspect the Lifting Chains............................................................. 99
	Platform...............................................................................................101
		5-1  How to Remove the Platform....................................................................101
		5-2  Platform Control Box..........................................................................101
Back Cover.................................................................................................104

S.S 04/24