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Genie GS-1530 32 GS-1930 32 GS-2032 GS-2632 GS-2046 GS-2646 GS-3246 Service Manual 96316 – PDF
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Description
Genie GS-1530 32 GS-1930 32 GS-2032 GS-2632 GS-2046 GS-2646 GS-3246 Service Manual 96316 – PDF DOWNLOAD
Language : English
Pages : 198
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie GS-1530 32 GS-1930 32 GS-2032 GS-2632 GS-2046 GS-2646 GS-3246 Service Manual 96316 – PDF DOWNLOAD
Important Information........................................................................................................... 2 Table of Contents............................................................................................................... 7 Section 1 • Safety Rules........................................................................................................ 5 Section 2 • Specifications - Rev E.............................................................................................. 13 Machine Specifications ..................................................................................................... 13 Performance Specifications.................................................................................................. 14 Hydraulic Specifications.................................................................................................... 15 Manifold Component Specifications........................................................................................... 16 Hydraulic Hose and Fitting Torque Specifications............................................................................ 17 SAE and Metric Fasteners Torque Chart....................................................................................... 19 Section 3 • Scheduled Maintenance Procedures.................................................................................... 21 Introduction................................................................................................................ 21 Pre-delivery Preparation Report............................................................................................. 23 Maintenance Inspection Report............................................................................................... 25 Checklist A Procedures - Rev C.............................................................................................. 26 A-1 Inspect the Manuals and Decals...................................................................................... 26 A-2 Perform Pre-operation Inspection................................................................................... 27 A-3 Perform Function Tests............................................................................................. 27 A-4 Perform 30 Day Service............................................................................................. 28 A-5 Grease the Steer Yokes............................................................................................. 28 Checklist B Procedures - Rev F.............................................................................................. 29 B-1 Inspect the Batteries............................................................................................... 29 B-2 Inspect the Electrical Wiring....................................................................................... 31 B-3 Inspect the Tires and Wheels (including castle nut torque).......................................................... 32 B-4 Test the Emergency Stop............................................................................................. 32 B-5 Test the Key Switch................................................................................................. 33 B-6 Test the Automotive-style Horn (if equipped)........................................................................ 33 B-7 Test the Drive Brakes............................................................................................... 34 B-8 Test the Drive Speed - Stowed Position.............................................................................. 37 B-9 Test the Drive Speed - Raised Position.............................................................................. 38 B-10 Perform Hydraulic Oil Analysis..................................................................................... 39 B-11 Inspect the Hydraulic Tank Cap Venting System...................................................................... 39 B-12 Check the Module Tray Latch Components............................................................................. 40 B-13 Inspect the Voltage Inverter (if equipped)......................................................................... 41 B-14 Test the Down Limit Switch and the Pothole Limit Switches.......................................................... 42 B-15 Test the Up Limit Switch (if equipped)............................................................................. 45 Checklist C Procedure - Rev C............................................................................................... 46 C-1 Test the Platform Overload System (if equipped)..................................................................... 46 C-2 Replace the Hydraulic Tank Breather Cap - Models with Optional Hydraulic Oil........................................ 48 Checklist D Procedures - Rev C.............................................................................................. 49 D-1 Check the Scissor Arm Wear Pads..................................................................................... 49 D-2 Replace the Hydraulic Tank Return Filter............................................................................ 51 Checklist E Procedure - Rev B............................................................................................... 52 E-1 Test or Replace the Hydraulic Oil................................................................................... 52 Section 4 • Repair Procedures................................................................................................... 55 Introduction................................................................................................................ 55 Platform Controls - Rev D................................................................................................... 56 1-1 Circuit Boards...................................................................................................... 57 1-2 Controller Adjustments.............................................................................................. 58 1-3 Software Configuration (before serial numbers GS3005-75000, GS3205-75000 and GS4605-75000).......................... 63 1-4 Software Configuration (after serial numbers GS3005-74999, GS3205-74999 and GS4605-74999)........................... 66 Platform Components - Rev A................................................................................................. 70 2-1 Platform............................................................................................................ 70 2-2 Platform Extension.................................................................................................. 71 Scissor Components - Rev C.................................................................................................. 72 3-1 Scissor Assembly, GS-1530 and GS-1532............................................................................... 72 3-2 Scissor Assembly, GS-1930 and GS-1932............................................................................... 79 3-3 Scissor Assembly, GS-2032 and GS-2046............................................................................... 86 3-4 Scissor Assembly, GS-2632 and GS-2646............................................................................... 92 3-5 Scissor Assembly, GS-3246...........................................................................................100 3-6 Lift Cylinder.......................................................................................................108 Ground Controls - Rev B.....................................................................................................113 4-1 Manual Platform Lowering Cable......................................................................................113 4-2 Control Relays......................................................................................................114 4-3 Level Sensor........................................................................................................115 Hydraulic Pump - Rev A......................................................................................................118 5-1 Function Pump.......................................................................................................118 Manifolds - Rev C...........................................................................................................120 6-1 Function Manifold Components - GS-1530, GS-1532, GS-1930 and GS-1932................................................120 6-2 Function Manifold Components - GS-2032, GS-2632, GS-2046, GS-2646 and GS-3246.......................................122 6-3 Check Valve Manifold Components - GS-1530, GS-1532, GS-1930 and GS-1932 (after serial number GS3004-66986)..........124 6-4 Valve Adjustments - Function Manifold...............................................................................125 6-5 Valve Coils.........................................................................................................129 Hydraulic Tank - Rev B......................................................................................................131 7-1 Hydraulic Tank......................................................................................................131 Steer Axle Components - Rev B...............................................................................................132 8-1 Yoke and Drive Motor................................................................................................132 8-2 Steer Cylinder......................................................................................................133 8-3 Steer Bellcrank.....................................................................................................134 Non-steer Axle Components - Rev A...........................................................................................135 9-1 Drive Brake.........................................................................................................135 Brake Release Hand Pump Components - Rev A..................................................................................136 10-1 Brake Release Hand Pump Components.................................................................................136 Platform Overlaod System - Rev B............................................................................................137 11-1 Platform Overload System...........................................................................................137 Section 5 • Fault Codes.........................................................................................................141 Introduction................................................................................................................141 Fault Code Chart - Rev A....................................................................................................143 Section 6 • Schematics..........................................................................................................145 Introduction................................................................................................................145 Electrical Component and Wire Color Legends - Rev A.........................................................................146 ECM Pin-out Legend - Rev C..................................................................................................147 Wiring Diagram - Ground Controls and Level Sensor Harness - Rev B...........................................................148 Wiring Diagram - Platform Control Box - Rev B...............................................................................149 Limit Switch Legend - Rev B.................................................................................................150 Electrical Symbols Legend - Rev A...........................................................................................151 Electrical Schematics - ANSI, CSA and Australia Models......................................................................152 Electrical Schematic - GS-1530/1532/1930/1932 ANSI (from serial number GS3003-60000 to GS3005-74999) - Rev C............152 Electrical Schematic - GS-1530/1532/1930/1932 ANSI (from serial number GS3005-75000 to 75999) - Rev B...................156 Electrical Schematic - GS-2032/2632 ANSI (from serial number GS3204-60000 to GS3205-74999) - Rev D......................160 Electrical Schematic - GS-2032/2632 ANSI (from serial number GS3205-75000 to 75406) - Rev B.............................164 Electrical Schematic - GS-2046/2646/3246 ANSI (from serial number GS4604-60000 to GS4605-74999) - Rev D.................160 Electrical Schematic - GS-2046/2646/3246 ANSI (from serial number GS4605-75000 to 75437) - Rev B........................164 Electrical Schematics - CE Models...........................................................................................168 Electrical Schematic - GS-1532/1932 CE (from serial number GS3003-60000 to GS3005-74999) - Rev C........................168 Electrical Schematic - GS-1532/1932 CE (from serial number GS3005-75000 to 75999) - Rev B...............................172 Electrical Schematic - GS-2032/2632 CE (from serial number GS3204-60000 to GS3205-74999) - Rev D........................176 Electrical Schematic - GS-2032/2632 CE (from serial number GS3205-75000 to 75406) - Rev B...............................180 Electrical Schematic - GS-2046/2646/3246 CE (from serial number GS4604-60000 to GS4605-74999) - Rev D...................176 Electrical Schematic - GS-2046/2646/3246 CE (from serial number GS4605-75000 to 75437) - Rev B..........................180 Hydraulic Schematics........................................................................................................183 Component Reference and Hydraulic Symbols Legend - Rev A................................................................183 Hydraulic Schematic, GS-1530, GS-1532, GS-1930 and GS-1932 (from serial number GS3003-60000 to GS3004-65104) - Rev A....184 Hydraulic Schematic, GS-1530, GS-1532, GS-1930 and GS-1932 (from serial number GS3004-65105 to 66986) - Rev B...........186 Hydraulic Schematic, GS-1530, GS-1532, GS-1930 and GS-1932 (from serial number GS3004-66987 to GS3005-75999) - Rev A....188 Hydraulic Schematic, GS-2032 and GS-2632 (from serial number GS3204-60000 to GS3205-75406) - Rev A......................190 Hydraulic Schematic - GS-2046, GS-2646 and GS-3246 (from serial number GS4604-60000 to GS4604-60878) - Rev B............192 Hydraulic Schematic - GS-2046, GS-2646 and GS-3246 (from serial number GS4604-60879 to GS4605-75437) - Rev A............194
S.S 04/24
