Genie GS-1530 GS-1930 Service Manual 39528 – PDF DOWNLOAD

Description

Genie GS-1530 GS-1930 Service Manual 39528 – PDF DOWNLOAD

Language : English
Pages : 137
Downloadable : Yes
File Type : PDF

Table of Contents:

Genie GS-1530 GS-1930 Service Manual 39528 – PDF DOWNLOAD

Front Cover
....................................................................  1
Introduction....................................................................  2
Important Information...........................................................  2
Section One Safety Rules........................................................  3
	General Safety Rules........................................................  3
	Theory of Operation.........................................................  5
Table of Contents
..............................................................  6
Section Two Specifications...................................................... 11
	Machine Specifications...................................................... 11
	Performance Specifications.................................................. 12
	Hydraulic Specifications.................................................... 12
	Hydraulic Hose and Fitting Torque Specifications............................ 13
Section Three Scheduled Maintenance Inspections................................. 15
	Introduction................................................................ 15
	Table A..................................................................... 16
	Table B..................................................................... 16
	Table C..................................................................... 17
	Table D..................................................................... 17
	Maintenance Inspection Report............................................... 18
Section Four Scheduled Maintenance Procedures................................... 19
	Introduction................................................................ 19
	Table A Procedures.......................................................... 20
		A-1  Inspect the Operator’s and Safety Manuals.......................... 20
		A-2  Inspect the Decals and Placards.................................... 20
		A-3  Inspect for Damage and Loose or Missing Parts...................... 21
		A-4 Check the Hydraulic Oil Level....................................... 21
		A-5 Check for Hydraulic Leaks........................................... 22
		A-6 Test the Platform and Ground Controls............................... 22
		A-7 Test the Manual Platform Lowering Operation......................... 23
		A-8 Test the Tilt Sensor................................................ 24
		A-9 Test the Pothole Guards............................................. 24
		A-10 Test the Lift/Drive Select  Switch (before serial number 17408).... 25
		A-11 Perform 30 Day Service............................................. 25
	Table B Procedures.......................................................... 26
		B-1 Check the Batteries................................................. 26
		B-2 Inspect the Electrical Wiring....................................... 27
		B-3 Inspect the Tires and Wheels (including castle nut torque).......... 28
		B-4 Test the Key Switch................................................. 28
		B-5 Test the Emergency Stop Buttons..................................... 29
		B-6 Test the Service Horn............................................... 29
		B-7 Test the Drive Brakes............................................... 30
		B-8 Test the Drive Speed - Stowed Position.............................. 32
		B-9 Test the Drive Speed - Raised Position.............................. 32
		B-10 Perform Hydraulic Oil Analysis..................................... 33
		B-11 Check the Electrical Contactor (before serial number 6901)......... 33
	Table C Procedure........................................................... 34
		C-1 Replace the Hydraulic Filter........................................ 34
	Table D Procedure........................................................... 35
		D-1 Test or Replace the Hydraulic Oil................................... 35
Section Five Troubleshooting Flow Charts and Fault Codes........................ 37
	Introduction................................................................ 37
	Fault Code Chart (Before Serial Number 17408)............................... 39
	Normal Operation Code Chart................................................. 42
	Fault Code Chart (After Serial Number 17407)................................ 44
	1 All Functions Will Not Operate............................................ 45
	2 Pump Motor Will Not Operate............................................... 48
	3 All Functions Inoperative, Power Unit Starts and Runs..................... 50
	4 Ground Controls Inoperative, Platform Controls Operate Normally........... 51
	5 Platform Controls Inoperative, Ground Controls Operate Normally........... 52
	6 Platform Up Function Inoperative.......................................... 54
	7 Platform Down Function Inoperative........................................ 55
	8 Steer Left Function Inoperative........................................... 57
	9 Steer Right Function Inoperative.......................................... 59
	10 All Drive Functions Inoperative, All Other Functions Operate Normally.... 61
	10A Brake Release Function Inoperative...................................... 63
	11 Drive Forward Function Inoperative....................................... 64
	12 Drive Reverse Function Inoperative....................................... 65
	13 Machine Will Not Drive At Full Speed..................................... 66
	14 Machine Drives At Full Speed With Platform Raised........................ 68
Section Six Schematics.......................................................... 69
	Introduction................................................................ 69
	Electrical Components....................................................... 70
	Module Tray Legend.......................................................... 71
	Electrical Symbols Legend................................................... 72
	Electrical Schematic (models before serial number 6901)..................... 74
	Electrical Schematic (models from serial number 6901 to 8931)............... 78
	Electrical Schematic (models after serial number 8931)...................... 82
	Ground Controls and Level Sensor Box Legend................................. 85
	Platform Controls Legend (models before serial number 17408)................ 86
	Platform Controls Legend (models after serial number 17407)................. 87
	Hydraulic Symbols Legend.................................................... 88
	Hydraulic Schematic......................................................... 89
Section Seven Repair Procedures................................................. 91
	Introduction................................................................ 91
	Platform Controls........................................................... 92
		1-1 Platform Controller................................................. 92
		1-2 Software Configuration.............................................. 93
		1-3 Toggle Switches..................................................... 96
	Platform Components......................................................... 98
		2-1 Platform............................................................ 98
		2-2 Platform Extension.................................................. 98
	 Scissor Components.........................................................100
		3-1 Scissor Assembly, GS-1530 (machines before serial number 632).......100
		3-2 Scissor Assembly, GS-1930 (machines before serial number 632).......106
		3-3 Scissor Assembly, GS-1530 (machines after serial number 631)........112
		3-4 Scissor Assembly, GS-1930 (machines after serial number 631)........118
		3-5 Lift Cylinder.......................................................124
	Ground Controls.............................................................126
		4-1 Manual Platform Lowering Cable......................................126
		4-2 Toggle Switches, See 1-3, Toggle Switches...........................126
	Hydraulic Pump..............................................................127
		5-1 Function Pump.......................................................127
	Manifolds...................................................................128
		6-1 Function Manifold Components........................................128
		6-2 Valve Adjustment - Function Manifold................................130
	Steering Axle Components....................................................132
		7-1 Yoke and Drive Motor................................................132
		7-2 Steering Cylinder...................................................133
		7-3 Steering Bellcrank (machines before serial nmber 2000)..............134
		7-4 Steering Bellcrank (machines after serial number 1999)..............134
	Non-steering Axle Components................................................135
		8-1 Drive Brake.........................................................135
	Brake Release Hand Pump Components..........................................136
		9-1 Brake Release Hand Pump.............................................136

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