Genie GS-1530 GS-1930 Service Manual 72876 – PDF DOWNLOAD

Description

Genie GS-1530 GS-1930 Service Manual 72876 – PDF DOWNLOAD

Language : English
Pages : 202
Downloadable : Yes
File Type : PDF

Table of Contents:

Genie GS-1530 GS-1930 Service Manual 72876 – PDF DOWNLOAD

Important Information.........................................................................  2
Table of Contents.............................................................................  5
Section One • Safety Rules....................................................................  3
Section Two • Specifications - Rev C.......................................................... 11
	Machine Specifications, GS-1530........................................................... 11
	Performance Specifications, GS-1530....................................................... 11
	Machine Specifications, GS-1930........................................................... 12
	Performance Specifications, GS-1930....................................................... 12
	Machine Specifications, GS-1932 (Australia Outdoor)....................................... 13
	Performance Specifications, GS-1932 (Australia Outdoor)................................... 13
	Hydraulic Specifications.................................................................. 14
	Manifold Component Specifications......................................................... 15
	Hydraulic Hose and Fitting Torque Specifications.......................................... 16
Section Three • Scheduled Maintenance Procedures.............................................. 19
	Introduction.............................................................................. 19
	Pre-delivery Preparation Report........................................................... 21
	Maintenance Inspection Report............................................................. 23
	Checklist A Procedures - Rev C............................................................ 24
		A-1  Perform Pre-operation Inspection................................................. 24
		A-2  Perform Function Tests........................................................... 24
		A-3  Perform 30 Day Service........................................................... 25
		A-4  Grease the Steer Yokes........................................................... 25
	Checklist B Procedures - Rev C............................................................ 26
		B-1 Inspect the Batteries............................................................. 26
		B-2 Inspect the Electrical Wiring..................................................... 27
		B-3 Inspect the Tires and Wheels (including castle nut torque)........................ 28
		B-4 Test the Key Switch............................................................... 28
		B-5 Test the Automotive-style Horn (if equipped)...................................... 29
		B-6 Test the Drive Brakes............................................................. 30
		B-7 Test the Drive Speed - Stowed Position............................................ 32
		B-8 Test the Drive Speed - Raised Position............................................ 33
		B-9 Perform Hydraulic Oil Analysis.................................................... 34
		B-10 Replace the Hydraulic Tank Return Filter......................................... 34
		B-11 Check the Module Tray Latch Components........................................... 35
	Checklist C Procedure - Rev C............................................................. 36
		C-1 Check the Scissor Arm Wear Pads................................................... 36
	Checklist D Procedure - Rev B............................................................. 37
		D-1 Test or Replace the Hydraulic Oil................................................. 37
Section Four • Repair Procedures.............................................................. 39
	Introduction.............................................................................. 39
	Platform Controls - Rev B................................................................. 40
		1-1 Circuit Boards.................................................................... 41
		1-2 Joystick Controller............................................................... 41
		1-3 Controller Adjustments............................................................ 43
		1-4 Software Configuration............................................................ 50
	Platform Components - Rev A............................................................... 54
		2-1 Platform.......................................................................... 54
		2-2 Platform Extension................................................................ 55
	Scissor Components - Rev A................................................................ 56
		3-1 Scissor Assembly, GS-1530......................................................... 56
		3-2 Scissor Assembly, GS-1930......................................................... 62
		3-3 Lift Cylinder..................................................................... 70
	Ground Controls - Rev B................................................................... 72
		4-1 Manual Platform Lowering Cable.................................................... 72
		4-2 Toggle Switches................................................................... 74
		4-3 Control Relays.................................................................... 75
		4-4 Tilt Level Sensor (before serial number 50444).................................... 76
		4-5 Tilt Level Sensor (after serial number 50443)..................................... 84
	Hydraulic Pump - Rev B.................................................................... 92
		5-1 Function Pump..................................................................... 92
	Function Manifold - Rev B................................................................. 94
		6-1 Function Manifold Components (from serial number 17408 to 35799).................. 94
		6-2 Function Manifold Components (after serial number 35799).......................... 96
		6-3 Valve Adjustments - Function Manifold............................................. 98
		6-4 Valve Coils.......................................................................104
	Hydraulic Tank - Rev A....................................................................106
		7-1 Hydraulic Tank....................................................................106
	Steer Axle Components - Rev B.............................................................107
		8-1 Yoke and Drive Motor..............................................................107
		8-2 Steer Cylinder....................................................................109
		8-3 Steer Bellcrank...................................................................110
	Non-steer Axle Components - Rev B.........................................................111
		9-1 Drive Brake.......................................................................111
	Brake Release Hand Pump Components - Rev A................................................112
		10-1 Brake Release Hand Pump Components...............................................112
Section Five • Troubleshooting Flow Charts and Fault Codes....................................113
	Introduction..............................................................................113
	Fault Code Chart (after serial number 17407) - Rev A......................................115
	Chart 1 All Functions Will Not Operate - Rev A............................................116
	Chart 2 Pump Motor Will Not Operate - Rev A...............................................118
	Chart 3 All Functions Inoperative, Power Unit Starts and Runs - Rev A.....................120
	Chart 4 Ground Controls Inoperative, Platform Controls Operate Normally - Rev A...........121
	Chart 5 Platform Controls Inoperative, Ground Controls Operate Normally - Rev A...........122
	Chart 6 Platform Up Function Inoperative - Rev A..........................................123
	Chart 7 Platform Down Function Inoperative - Rev A........................................124
	Chart 8 Steer Left Function Inoperative - Rev A...........................................125
	Chart 9 Steer Right Function Inoperative - Rev A..........................................127
	Chart 10 All Drive Functions Inoperative, All Other Functions Operate Normally - Rev A....129
	Chart 10A Brake Release Function Inoperative - Rev A......................................130
	Chart 11 Drive Forward Function Inoperative - Rev A.......................................131
	Chart 12 Drive Reverse Function Inoperative - Rev A.......................................132
	Chart 13 Machine Will Not Drive At Full Speed - Rev A.....................................133
	Chart 14 Machine Drives At Full Speed With Platform Raised - Rev A........................134
	Chart 15 Limit Switch Function Inoperative - Rev A........................................135
	Chart 16 Fault Code 02 - ECM / Platform Communication Error - Rev A.......................136
Section Six • Schematics......................................................................139
	Introduction..............................................................................139
	Electrical Components - Rev C.............................................................140
	ECM Pin-out Legend - Rev B................................................................142
	Control Relay Layout - Rev A..............................................................144
	Platform Controls Wiring Diagram (from serial number 17408 to 51014) - Rev B..............146
	Platform Controls Wiring Diagram (from serial number 51015 to 59999) - Rev A..............147
	Ground Controls Wiring Diagram - Rev C....................................................148
	Level Sensor Box Wiring Diagram - Rev A...................................................149
	Electrical Symbols Legend - Rev C.........................................................150
	Electrical Schematic (from serial number 17408 to 21064) - Rev C..........................152
	Electrical Schematic (from serial number 21065 to 21262) - Rev C..........................156
	Electrical Schematic (from serial number 21263 to 25141) - Rev C..........................160
	Electrical Schematic (from serial number 25142 to 28936) - Rev C..........................164
	Electrical Schematic (from serial number 28937 to 35799) - Rev C..........................168
	Electrical Schematic (from serial number 35800 to 40925) - Rev C..........................172
	Electrical Schematic (from serial number 40926 to 49804) - Rev B..........................176
	Electrical Schematic (from serial number 49805 to 51014) - Rev B..........................180
	Electrical Schematic (from serial number 51015 to 52966) - Rev B..........................184
	Electrical Schematic (from serial number 52967 to 53999) - Rev B..........................188
	Electrical Schematic (from serial number 54000 to 59999) - Rev B..........................192
	Hydraulic Schematic Legend and Component Reference - Rev B................................196
	Hydraulic Schematic (from serial number 17408 to 35799) - Rev B...........................197
	Hydraulic Schematic (after serial number 35799) - Rev B...................................199

S.S 04/24