Genie GS-2032 Service Manual 46326 – PDF DOWNLOAD

Description

Genie GS-2032 Service Manual 46326 – PDF DOWNLOAD

Language : English
Pages : 133
Downloadable : Yes
File Type : PDF

Table of Contents:

Genie GS-2032 Service Manual 46326 – PDF DOWNLOAD

Introduction..........................................................................  2
	Important Information.............................................................  2
Section One Safety Rules..............................................................  3
	General Safety Rules..............................................................  3
	Theory of Operation...............................................................  5
Section Two Specifications............................................................ 13
	Machine Specifications............................................................ 13
	Performance Specifications........................................................ 14
	Hydraulic Specifications.......................................................... 14
	Hydraulic Hose and Fitting Torque Specifications.................................. 15
Section Three Scheduled Maintenance Inspections....................................... 17
	Introduction...................................................................... 17
	Table A........................................................................... 18
	Table B........................................................................... 18
	Table C........................................................................... 19
	Table D........................................................................... 19
	Maintenance Inspection Report..................................................... 20
Section Four Scheduled Maintenance Procedures......................................... 21
	Introduction...................................................................... 21
	Table A Procedures................................................................ 22
		A-1  Inspect the Operator’s and Safety Manuals................................ 22
		A-2  Inspect the Decals and Placards.......................................... 22
		A-3  Inspect for Damage and Loose or Missing Parts............................ 23
		A-4 Check the Hydraulic Oil Level............................................. 24
		A-5 Check for Hydraulic Leaks................................................. 24
		A-6 Test the Platform and Ground Controls..................................... 25
		A-7 Test the Manual Platform Lowering Operation............................... 26
		A-8 Test the Tilt Sensor...................................................... 26
		A-9 Test the Pothole Guards................................................... 27
		A-10 Test the Lift/Drive Select  Switch (before serial number 17408).......... 27
		A-11 Perform 30 Day Service................................................... 28
	Table B Procedures................................................................ 29
		B-1 Check the Batteries....................................................... 29
		B-2 Inspect the Electrical Wiring............................................. 30
		B-3 Inspect the Tires and Wheels (including castle nut torque)................ 31
		B-4 Test the Key Switch....................................................... 31
		B-5 Test the Emergency Stop Buttons........................................... 32
		B-6 Test the Service Horn..................................................... 32
		B-7 Test the Drive Brakes..................................................... 33
		B-8 Test the Drive Speed - Stowed Position.................................... 35
		B-9 Test the Drive Speed - Raised Position.................................... 35
		B-10 Perform Hydraulic Oil Analysis........................................... 36
		B-11 Check the Electrical Contactor (before serial number 6901)............... 36
		B-12 Replace the Hydraulic Return Filter...................................... 37
	Table C Procedure................................................................. 38
		C-1 Check the Module Tray Latch Components.................................... 38
	Table D Procedure................................................................. 39
		D-1 Test or Replace the Hydraulic Oil......................................... 39
Section Five Troubleshooting Flow Charts and Fault Codes.............................. 41
	Introduction...................................................................... 41
	Fault Code Chart Before Serial Number 17408....................................... 43
	Normal Operation Code Chart Before Serial Number 17408............................ 46
	Fault Code Chart After Serial Number 17407........................................ 48
	Chart 1 All Functions Will Not Operate............................................ 49
	Chart 2 Pump Motor Will Not Operate............................................... 52
	Chart 3 All Functions Inoperative, Power Unit Starts and Runs..................... 54
	Chart 4 Ground Controls Inoperative, Platform Controls Operate Normally........... 55
	Chart 5 Platform Controls Inoperative, Ground Controls Operate Normally........... 56
	Chart 6 Platform Up Function Inoperative.......................................... 58
	Chart 7 Platform Down Function Inoperative........................................ 59
	Chart 8 Steer Left Function Inoperative........................................... 61
	Chart 9 Steer Right Function Inoperative.......................................... 63
	Chart 10 All Drive Functions Inoperative, All Other Functions Operate Normally.... 65
	Chart 10A Brake Release Function Inoperative...................................... 67
	Chart 11 Drive Forward Function Inoperative....................................... 68
	Chart 12 Drive Reverse Function Inoperative....................................... 69
	Chart 13 Machine Will Not Drive At Full Speed..................................... 70
	Chart 14 Machine Drives At Full Speed With Platform Raised........................ 72
Section Six Schematics................................................................ 73
	Introduction...................................................................... 73
	Electrical Components............................................................. 74
	Module Tray Legend (before serial number 6901).................................... 76
	Module Tray Legend (after serial number 6900)..................................... 77
	Electrical Symbols Legend......................................................... 78
	Electrical Schematic (before serial number 6901).................................. 80
	Electrical Schematic (from serial number 6901 to 8931)............................ 84
	Electrical Schematic (from serial number 8932 to 17407)........................... 88
	Electrical Schematic (after serial number 17407).................................. 92
	Ground Controls and Level Sensor Box Legend....................................... 95
	Platform Controls Legend (before serial number 17408)............................. 96
	Platform Controls Legend (after serial number 17407).............................. 97
	Hydraulic Symbols Legend.......................................................... 98
	Hydraulic Schematic (before serial number 17482).................................. 99
	Hydraulic Schematic (after serial number 17481)...................................101
Section Seven Repair Procedures.......................................................103
	Introduction......................................................................103
	Platform Controls.................................................................104
		1-1 Platform Controller.......................................................104
		1-2 Software Configuration....................................................105
		1-3 Toggle Switches...........................................................108
	Platform Components...............................................................110
		2-1 Platform..................................................................110
		2-2 Platform Extension........................................................111
	Scissor Components................................................................112
		3-1 Scissor Assembly, GS-2032.................................................112
		3-2 Lift Cylinder.............................................................118
	Ground Controls...................................................................120
		4-1 Manual Platform Lowering Cable............................................120
	Hydraulic Pump....................................................................121
		5-1 Hydraulic Pump............................................................121
	Manifolds.........................................................................122
		6-1 Function Manifold Components (before serial number 11501).................122
		6-2 Function Manifold Components (after serial number 11500)..................124
		6-3 Valve Adjustment - Function Manifold......................................126
	Steering Axle Components..........................................................128
		7-1 Yoke and Drive Motor......................................................128
		7-2 Steering Cylinder.........................................................129
		7-3 Steering Bellcrank........................................................130
	Non-steering Axle Components......................................................131
		8-1 Drive Brake...............................................................131
	Brake Release Hand Pump Components................................................132
		9-1 Brake Release Hand Pump Components........................................132

S.S 04/24