Genie GS-2646AV GS-2646AV 35 Service and Repair Manual 1272218 – PDF

Description

Genie GS-2646AV GS-2646AV 35 Service and Repair Manual 1272218 – PDF DOWNLOAD

Language : English
Pages : 125
Downloadable : Yes
File Type : PDF

Table of Contents:

Genie GS-2646AV GS-2646AV 35 Service and Repair Manual 1272218 – PDF DOWNLOAD

Front Cover.....................................................................................................................  1
Introduction Introduction.......................................................................................................  2
	Important Information.......................................................................................................  2
	Find a Manual for this Model................................................................................................  2
	Revision History............................................................................................................  3
	Serial Number Legend........................................................................................................  4
Safety Rules....................................................................................................................  5
	General Safety Rules........................................................................................................  5
Table of Contents...............................................................................................................  7
Specifications.................................................................................................................. 11
	Machine Specifications...................................................................................................... 11
	Performance Specifications.................................................................................................. 12
	Hydraulic Specification..................................................................................................... 13
	Hydraulic Component and Manifold Specifications............................................................................. 16
	Hydraulic Hose and Fitting Torque Specifications............................................................................ 16
	Torque Procedure............................................................................................................ 17
Repair Procedures............................................................................................................... 19
	Platform Controls........................................................................................................... 21
		1-1 Circuit Board....................................................................................................... 22
		1-2 Joystick............................................................................................................ 23
		1-3 Platfrom Controls Alarm............................................................................................. 23
		1-4 Platform Emergency Stop Button...................................................................................... 24
	Ground Controls............................................................................................................. 25
		2-1 Software Revision Level............................................................................................. 26
		2-2 Machine Setup....................................................................................................... 27
		2-3 Loading or Updating Machine Software................................................................................ 28
		2-4 Using a Wi-Fi Router to Connect to the SmartLink Web Service Tool................................................... 33
		2-5 Service Override Mode............................................................................................... 35
		2-6 Level Sensors....................................................................................................... 37
		2-7 Manual Platform Lowering Cable...................................................................................... 51
	Hydraulic Tank.............................................................................................................. 53
		3-1 Hydraulic Tank...................................................................................................... 53
	Hydraulic Pump.............................................................................................................. 54
		4-1 Hydraulic Pump...................................................................................................... 54
			How to Remove the Hydraulic Pump.................................................................................... 55
	Manifolds................................................................................................................... 56
		5-1 Function Manifold Components........................................................................................ 56
		5-2 Powered Extension Deck Function Manifold Components................................................................. 58
		5-3 Valve Adjustments – Function Manifold............................................................................... 59
		5-4 Valve Coils......................................................................................................... 62
	Steer Axle Components....................................................................................................... 65
		6-1 Yoke and Drive Motor................................................................................................ 65
		6-2 Steer Cylinder...................................................................................................... 66
		6-3 Steer Bellcrank..................................................................................................... 67
	Non-Steer Axle Components................................................................................................... 68
		7-1 Drive Brake......................................................................................................... 68
	Brake Release Hand Pump Components.......................................................................................... 69
		8-1 Brake Release Hand Pump Components.................................................................................. 69
	Scissor Components.......................................................................................................... 70
		9-1 Scissor Assembly.................................................................................................... 71
			How to Replace the Scissor Arm Wear Pads............................................................................ 76
		9-2 Lift Cylinder....................................................................................................... 77
	Platform Components......................................................................................................... 79
		10-1 Platform........................................................................................................... 79
		10-2 Platform Extension................................................................................................. 81
			How to Remove the Manual Extension Deck............................................................................. 81
			How to Remove the Powered Extension Deck (if equipped).............................................................. 82
		10-3 Extension Deck Cylinder............................................................................................ 83
Diagnostics..................................................................................................................... 87
	GCON I/O Map (with manual extension deck)................................................................................... 89
	GCON I/O Map (with powered extension deck).................................................................................. 90
	Operation Indicator Codes (OIC)............................................................................................. 92
	Diagnostic Trouble Codes (DTC).............................................................................................. 92
	Troubleshooting "HXXX" and "PXXX" Faults.................................................................................... 93
	Fault Inspection Procedure.................................................................................................. 94
	Type "HXXX" Faults.......................................................................................................... 96
	Type "PXXX" Faults.......................................................................................................... 98
	Type "UXXX" Faults.......................................................................................................... 99
	Type "FXXX" Faults..........................................................................................................101
	Type "CXXX" Faults..........................................................................................................102
Schematics......................................................................................................................103
	Electrical Component and Wire Color Legends.................................................................................104
	Wiring Diagram Ground Controls..............................................................................................106
	Wiring Diagram Platform Controls............................................................................................107
	Limit Switch Legend.........................................................................................................108
	Electrical Symbol Legend....................................................................................................110
	Hydraulic Symbols Legend....................................................................................................111
	Hydraulic Component Reference...............................................................................................112
	Electrical Schematics – ANSI and CSA Models.................................................................................113
		Electrical Schematic • GS-2646 AV and GS-2646 AV35 (with manual extension deck) (from GS4612A-110000)...................114
		Electrical Schematic • GS-2646 AV and GS-2646 AV35 (with powered extension deck) (from serial number GS4612A-110000)....118
		Electrical Schematic • GS-2646 AV and GS-2646 AV35 (foot switch option) (from serial number GS4612A-110000).............122
Hydraulic Schematics............................................................................................................123
	Hydraulic Schematic.........................................................................................................123
	Hydraulic Schematic, Powered Extension Deck Manifold........................................................................124
Back Cover......................................................................................................................125

S.S 04/24