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Genie GS-2669 BE GS-3369 BE GS-4069 BE Service and Repair Manual – PDF
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Genie GS-2669 BE GS-3369 BE GS-4069 BE Service and Repair Manual 1272221 – PDF DOWNLOAD
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Description
Genie GS-2669 BE GS-3369 BE GS-4069 BE Service and Repair Manual 1272221 – PDF DOWNLOAD
Language : English
Pages : 187
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie GS-2669 BE GS-3369 BE GS-4069 BE Service and Repair Manual 1272221 – PDF DOWNLOAD
Front Cover..................................................................................................................................... 1 Important Information........................................................................................................................... 2 Find a Manual for this Model.................................................................................................................... 2 Revision History................................................................................................................................ 3 Serial Number Legend............................................................................................................................ 4 General Safety Rules............................................................................................................................ 5 Table of Contents............................................................................................................................... 7 Specifications.................................................................................................................................. 13 Machine Specifications...................................................................................................................... 13 Performance Specifications.................................................................................................................. 14 Hydraulic Oil Specifications................................................................................................................ 14 Hydraulic Component Specifications.......................................................................................................... 17 Manifold Component Specifications........................................................................................................... 17 Battery Specifications...................................................................................................................... 17 Kohler KD350 Engine Specifications.......................................................................................................... 18 Hydraulic Hose and Fitting Torque Specifications............................................................................................ 19 Torque ProcedureTorque Procedure............................................................................................................ 20 Repair Procedures............................................................................................................................... 22 Introduction................................................................................................................................ 22 Platform Controls........................................................................................................................... 24 1-1 Circuit Board....................................................................................................................... 25 1-2 Joystick............................................................................................................................ 26 1-3 Platfrom Controls Alarm............................................................................................................. 27 1-4 Platfrom Emergency Stop Button...................................................................................................... 27 Platform Components......................................................................................................................... 28 2-1 Platform............................................................................................................................ 28 2-2 Platform Extension Deck............................................................................................................. 29 Scissor Components.......................................................................................................................... 31 3-1 Scissor Assembly, GS-2669 BE........................................................................................................ 32 3-2 Scissor Assembly, GS-3369 BE........................................................................................................ 35 3-3 Scissor Assembly, GS-4069 BE........................................................................................................ 39 3-4 Wear Pads........................................................................................................................... 42 3-5 Lift Cylinders...................................................................................................................... 44 Engines..................................................................................................................................... 46 4-1 Oil Pressure Switch................................................................................................................. 46 How to Replace the Oil Pressure Switch.................................................................................................. 46 How to Repair the Kohler KD350 Engine............................................................................................... 46 Ground Controls............................................................................................................................. 47 5-1 Software Revision Level............................................................................................................. 48 5-2 Machine Setup....................................................................................................................... 49 5-3 Auxiliary Platform Lowering......................................................................................................... 50 5-4 Level Sensor - Models without Outriggers............................................................................................ 50 5-5 Level Sensor - Models with Outriggers............................................................................................... 53 5-6 Service Override Mode............................................................................................................... 55 Hydraulic Pump.............................................................................................................................. 57 6-1 Hydraulic Pump...................................................................................................................... 57 How to Test the Hydraulic Pump...................................................................................................... 57 How to Remove the Hydraulic Pump.................................................................................................... 57 How to Calibrate the Hydraulic Pump................................................................................................. 58 Manifolds................................................................................................................................... 61 7-1 Function Manifold Components........................................................................................................ 61 7-1a Function Manifold Components - Models with Proportional Relief (from serial number GS6916F-10015).................................. 63 7-2 Valve Adjustments - Function Manifold............................................................................................... 65 How to Adjust the System Relief Valve............................................................................................... 65 How to Adjust the Oscillate Relief Valve............................................................................................ 67 How to Adjust the Steer Relief Valve................................................................................................ 69 How to Adjust the Platform Up Relief Valve - Models with Platform Overload.......................................................... 71 How to Adjust the Platform Up Relief Valve - Models without Platform Overload....................................................... 81 7-3 Outrigger Manifold Components....................................................................................................... 83 7-4 Valve Coils......................................................................................................................... 84 Fuel and Hydraulic Tanks.................................................................................................................... 86 8-1 Fuel Tank........................................................................................................................... 86 8-2 Hydraulic Tank...................................................................................................................... 87 Steer Axle Components....................................................................................................................... 88 9-1 Yoke Assembly....................................................................................................................... 88 9-2 Steer Cylinder...................................................................................................................... 90 9-3 Tie Rod............................................................................................................................. 90 9-4 Oscillate Cylinder.................................................................................................................. 91 9-5 Oscillate Hoses..................................................................................................................... 91 9-6 Steer Angle Sensor.................................................................................................................. 93 Non-steer Axle Components................................................................................................................... 98 10-1 Drive Motors....................................................................................................................... 98 10-2 Drive Hub..........................................................................................................................100 Outrigger Components........................................................................................................................101 11-1 Outrigger Cylinder.................................................................................................................101 11-2 Outrigger Calibration..............................................................................................................102 Platform Overload Components................................................................................................................104 12-1 Platform Overload System...........................................................................................................104 Platform Overload TroubleShooting...................................................................................................107 12-2 Platform Overload Recovery.........................................................................................................108 Battery Charger.............................................................................................................................110 13-1 Battery Charger....................................................................................................................110 Fault Codes.....................................................................................................................................112 Introduction................................................................................................................................112 GCON I/O Map................................................................................................................................115 Operation Indicator Codes (OIC).............................................................................................................117 Diagnostic Trouble Codes (DTC)..............................................................................................................117 Troubleshooting "HXXX" and "PXXX" Faults....................................................................................................118 Fault Inspection Procedure..................................................................................................................119 Type "HXXX" Faults..........................................................................................................................121 Type "PXXX" Faults..........................................................................................................................124 Type "UXXX" Faults..........................................................................................................................127 Type "FXXX" Faults..........................................................................................................................129 Type "CXXX" Faults..........................................................................................................................132 Schematics......................................................................................................................................134 Introduction................................................................................................................................134 Electrical Component and Wire Color Legends.................................................................................................135 Hydraulic Component Legend..................................................................................................................138 Electrical Symbols Legend...................................................................................................................139 Hydraulic Symbols Legend....................................................................................................................140 Limit Switch Legend.........................................................................................................................141 Charger Interlock...........................................................................................................................142 Control Boxes and Options...................................................................................................................143 Contactor Box Layout, All Models........................................................................................................144 Ground Control Box Layout, All Models...................................................................................................145 Platform Control Box Layout, All Models.................................................................................................148 Generator Wiring Diagram, All Models....................................................................................................149 Hydraulic Schematics........................................................................................................................151 Hydraulic Schematic, GS-2669 BE and GS-3369 BE with 2 Speed Lift (to serial number GS6915-6385).........................................152 Hydraulic Schematic, GS-2669 BE and GS-3369 BE with Proportional Lift (from serial number GS6915-6386)..................................153 Hydraulic Schematic, GS-4069 BE with 2 Speed Lift (to serial number GS6915-6385)........................................................156 Hydraulic Schematic, GS-4069 BE with Proportional Lift (from serial number GS6915-6386).................................................157 Hydraulic Schematic, GS-2669 BE and GS-3369 BE with Proportional Relief (from serial number GS6916F-10015)..............................160 Hydraulic Schematic, 4069 BE with Proportional Relief (from serial number GS6916F-10015)................................................161 Electrical Schematics - ANSI / CSA..........................................................................................................163 Electrical Schematic, GS-2669 BE and GS-3369 BE with 2 Speed Lift, (ANSI / CSA) (to serial number GS6915-6385)..........................164 Electrical Schematic, GS-2669 BE and GS-3369 BE with Proportional Lift, (ANSI / CSA) )from serial number GS6915-6386 to GS6915-7719)....165 Electrical Schematic, GS-2669 BE and GS-3369 BE with Proportional Lift, (ANSI / CSA) (from serial number GS6915-7720)...................168 Electrical Schematic, GS-4069 BE with 2 Speed Lift, (ANSI / CSA) (to serial number GS6915-6385).........................................169 Electrical Schematic, GS-4069 BE with Proportional Lift, (ANSI / CSA) (from serial number GS6915-6386 to GS6915-7719)...................172 Electrical Schematic, GS-4069 BE with Proportional Lift, (ANSI / CSA) (from serial number GS6915-7720)..................................173 Electrical Schematics - AS / CE.............................................................................................................175 Electrical Schematic, GS-2669 BE and GS-3369 BE with 2 Speed Lift, (AS / CE) (to serial number GS6915-6385).............................176 Electrical Schematic, GS-2669 BE and GS-3369 BE with Proportional Lift, (AS / CE) (from serial number GS6915-6386 to GS6915-7719).......177 Electrical Schematic, GS-2669 BE and GS-3369 BE with Proportional Lift, (AS / CE) (from serial number GS6915-7720)......................180 Electrical Schematic, GS-4069 BE with 2 Speed Lift, (AS / CE) (to serial number GS6915-6385)............................................181 Electrical Schematic, GS-4069 BE with Proportional Lift, (AS / CE) (from serial number GS6915-6386 to GS6915-7719)......................184 Electrical Schematic, GS-4069 BE with Proportional Lift, (AS / CE) (from serial number GS6915-7720).....................................185 Back Cover......................................................................................................................................187
S.S 05/24
