Genie GS-2669 DC GS-3369 DC GS-4069 DC Service & Repair Manual – PDF

Description

Genie GS-2669 DC GS-3369 DC GS-4069 DC Service & Repair Manual 1306585 – PDF DOWNLOAD

Language : English
Pages : 141
Downloadable : Yes
File Type : PDF

Table of Contents:

Genie GS-2669 DC GS-3369 DC GS-4069 DC Service & Repair Manual 1306585 – PDF DOWNLOAD

Front Cover......................................................  1
Important Information............................................  2
Find a Manual for this Model.....................................  2
Revision History.................................................  3
Serial Number Legend.............................................  4
General Safety Rules.............................................  5
Table of Contents................................................  7
Specifications................................................... 13
	Machine Specifications....................................... 13
	Performance Specifications................................... 13
	Hydraulic Oil Specifications................................. 14
	Hydraulic Component Specifications........................... 17
	Manifold Component Specifications............................ 17
	Machine Component Weights.................................... 18
	Battery Specifications....................................... 18
	Hydraulic Hose and Fitting Torque Specifications............. 19
	Torque Procedure............................................. 20
Repair Procedures................................................ 22
	Introduction................................................. 22
	Platform Controls............................................ 24
		1-1 Circuit Board........................................ 25
		1-2 Joystick............................................. 26
		1-3 Platfrom Controls Alarm.............................. 26
		1-4 Platfrom Emergency Stop Button....................... 27
	Platform Components.......................................... 28
		2-1 Platform............................................. 28
		2-2 Platform Extension Deck.............................. 29
	Scissor Components........................................... 31
		3-1 Scissor Assembly, GS-2669 DC......................... 32
		3-2 Scissor Assembly, GS-3369 DC......................... 35
		3-3 Scissor Assembly, GS-4069 DC......................... 39
		3-4 Wear Pads............................................ 42
		3-5 Lift Cylinders....................................... 44
		3-6 Height Angle Sensor.................................. 45
			How to Replace the Height Angle Sensor............... 45
	Ground Controls.............................................. 47
		4-1 Software Revision Level.............................. 48
		4-2 Machine Setup........................................ 49
		4-3 Auxiliary Platform Lowering.......................... 50
		4-4 Level Sensor - Models without Outriggers............. 50
		4-5 Level Sensor - Models with Outriggers................ 53
		4-6 Service Override Mode................................ 55
	Hydraulic Pump............................................... 57
		5-1 Hydraulic Pump....................................... 57
			How to Test the Hydraulic Pump....................... 57
			How to Remove the Hydraulic Pump..................... 57
			How to Calibrate the Hydraulic Pump.................. 58
	Manifolds.................................................... 60
		6-1 Function Manifold Components......................... 60
		6-2 Valve Adjustments - Function Manifold................ 62
			How to Check the System Proportional Relief Valve.... 62
			How to Adjust the Oscillate Relief Valve............. 63
			How to Adjust the Steer Relief Valve................. 64
			How to Adjust the Platform Up Relief Valve........... 65
		6-3 Outrigger Manifold Components........................ 70
		6-4 Valve Coils.......................................... 71
	Hydraulic Tank............................................... 73
		7-1 Hydraulic Tank....................................... 73
	Steer Axle Components........................................ 74
		8-1 Yoke Assembly........................................ 74
		8-2 Steer Cylinder....................................... 76
		8-3 Tie Rod.............................................. 76
		8-4 Oscillate Cylinder................................... 77
		8-5 Oscillate Hoses...................................... 77
		8-6 Steer Angle Sensor................................... 79
	Non-steer Axle Components.................................... 84
		9-1 Drive Motors......................................... 84
		9-2 Drive Hub............................................ 86
	Outrigger Components......................................... 87
		10-1 Outrigger Cylinder.................................. 87
		10-2 Outrigger Calibration............................... 88
	Platform Overload Components................................. 90
		11-1 How to Calibrate the Platform Overload System....... 90
		11-2 Platform Overload Recovery.......................... 92
		11-3 Down Limit Height................................... 94
			How to Calibrate the Down Limit Height............... 94
Fault Codes...................................................... 95
	Introduction................................................. 95
	GCON I/O Map................................................. 98
	Platform Overload Fault Codes................................100
	Operation Indicator Codes (OIC)..............................105
	Diagnostic Trouble Codes (DTC)...............................105
	Troubleshooting "HXXX" and "PXXX" Faults.....................106
	Fault Inspection Procedure...................................107
	Type "HXXX" Faults...........................................109
	Type "PXXX" Faults...........................................112
	Type "UXXX" Faults...........................................114
	Type "FXXX" Faults...........................................116
	Type "CXXX" Faults...........................................119
Schematics.......................................................121
	Introduction.................................................121
	Electrical Schematic Abbreviations and Wire Color Legends....122
	Hydraulic Component Legend...................................125
	Electrical Symbols Legend....................................126
	Hydraulic Symbols Legend.....................................127
	Limit Switch Legend..........................................128
	Fuse, Ground and Platform Control Boxes......................129
		Fuse Box Layout, All Models..............................130
		Ground Control Box Layout................................131
		Platform Control Box Layout..............................133
	Electrical Schematics........................................135
		Electrical Schematic.....................................136
	Hydraulic Schematics.........................................139
		Hydraulic Schematic......................................140
Back Cover.......................................................141

S.S 04/24