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Genie GS-2669 IC GS-3369 IC GS-4069 IC Service & Repair Manual – PDF
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Genie GS-2669 IC GS-3369 IC GS-4069 IC Service & Repair Manual 1306516 – PDF DOWNLOAD
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Description
Genie GS-2669 IC GS-3369 IC GS-4069 IC Service & Repair Manual 1306516 – PDF DOWNLOAD
Language : English
Pages : 171
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie GS-2669 IC GS-3369 IC GS-4069 IC Service & Repair Manual 1306516 – PDF DOWNLOAD
Front Cover............................................................................... 1 Important Information..................................................................... 2 Find a Manual for this Model.............................................................. 2 Revision History.......................................................................... 3 Serial Number Legend...................................................................... 5 General Safety Rules...................................................................... 6 Table of Contents......................................................................... 8 Specifications............................................................................ 15 Machine Specifications................................................................ 15 Performance Specifications............................................................ 16 Hydraulic Oil Specifications.......................................................... 16 Hydraulic Component Specifications.................................................... 20 Manifold Component Specifications..................................................... 20 Machine Component Weights............................................................. 21 GM Engine Models...................................................................... 21 Kubota D1105-E3B Engine Specifications................................................ 22 Kubota WG-972 Engine Specifications................................................... 23 Perkins 403D-11 Engine Specifications................................................. 24 Hydraulic Hose and Fitting Torque Specifications...................................... 25 Torque Procedure...................................................................... 26 Repair Procedures......................................................................... 28 Introduction.......................................................................... 28 Platform Controls..................................................................... 30 1-1 Circuit Board................................................................. 30 Platform Components................................................................... 31 2-1 Platform...................................................................... 31 2-2 Platform Extension Deck....................................................... 32 Scissor Components.................................................................... 34 3-1 Scissor Assembly, GS-2669 RT.................................................. 35 3-2 Scissor Assembly, GS-3369 RT.................................................. 38 3-3 Scissor Assembly, GS-4069 RT.................................................. 42 3-4 Wear Pads..................................................................... 45 3-5 Lift Cylinders................................................................ 47 3-6 Height Angle Sensor........................................................... 49 How to Replace the Height Angle Sensor........................................ 49 Kubota D1105 Engine................................................................... 50 4-1 Timing Adjustment............................................................. 50 4-2 Glow Plugs.................................................................... 50 4-3 Engine RPM.................................................................... 51 4-4 Flex Plate.................................................................... 52 How to Remove the Flex Plate.................................................. 52 How to Install the Flex Plate................................................. 52 4-5 Coolant Temperature and Oil Pressure Switches................................. 53 4-6 How to Repair the Kubota D1105 Engine......................................... 54 Kubota WG972 Engine................................................................... 55 5-1 Timing Adjustment............................................................. 55 5-2 Carburetor Adjustment......................................................... 55 5-3 Choke Adjustment.............................................................. 55 5-4 Flex Plate.................................................................... 55 5-5 Coolant Temperature and Oil Pressure Switches................................. 55 5-6 Engine RPM.................................................................... 56 5-7 How to Repair the Kubota WG972 Engine......................................... 57 Perkins 403D-11 Engine................................................................ 58 6-1 Timing Adjustment............................................................. 58 6-2 Flex Plate.................................................................... 58 6-3 Coolant Temperature and Oil Pressure Switches................................. 58 6-4 Engine RPM.................................................................... 59 6-5 How to Repair the Perkins 403D-11 Engine...................................... 60 GM .998L Engine....................................................................... 61 7-1 Timing Adjustment............................................................. 61 7-2 Flex Plate.................................................................... 61 How to Remove the Flex Plate.................................................. 61 How to Install the Flex Plate................................................. 61 Ground Controls....................................................................... 62 8-1 Auxiliary Platform Lowering................................................... 62 8-2 Function Speed Tuning......................................................... 62 How to Determine the Revision Level........................................... 63 How to Adjust the Stowed Drive Speed.......................................... 63 How to Adjust the High Torque Drive Speed..................................... 64 How to Adjust the Raised Drive Speed.......................................... 65 How to Adjust the Lift Speed.................................................. 66 8-3 Software Configuration........................................................ 67 8-4 Level Sensor - Models without Outriggers...................................... 69 8-5 Level Sensor - Models with Outriggers......................................... 72 Hydraulic Pump........................................................................ 76 9-1 Hydraulic Pump................................................................ 76 How to Test the Hydraulic Pump................................................ 76 How to Remove the Hydraulic Pump.............................................. 76 How to Prime the Pump......................................................... 77 Manifolds............................................................................. 78 10-1 Function Manifold Components................................................. 78 10-2 Valve Adjustments - Function Manifold........................................ 80 How to Adjust the System Relief Valve......................................... 80 How to Adjust the Oscillate Relief Valve...................................... 81 How to Adjust the Platform Up Relief Valve - Models with Platform Overload.... 82 10-3 Outrigger Manifold Components................................................ 85 10-4 Traction Manifold Components - View 1........................................ 86 10-4 Traction Manifold Components - View 2........................................ 88 10-5 Generator Manifold Components................................................ 90 10-6 Valve Coils.................................................................. 91 How to Test the Coils Using the Test System Function.......................... 93 Fuel and Hydraulic Tanks.............................................................. 94 11-1 Fuel Tank.................................................................... 94 11-2 Hydraulic Tank............................................................... 95 Steer Axle Components................................................................. 96 12-1 Yoke and Drive Motor......................................................... 96 How to Remove a Drive Motor................................................... 97 12-2 Steer Cylinder............................................................... 97 12-3 Tie Rod...................................................................... 98 12-4 Oscillate Cylinder........................................................... 98 12-5 Oscillate Hoses.............................................................. 99 12-6 Oscillating Axle.............................................................101 Non-steer Axle Components.............................................................102 13-1 Drive Motor / Brake Assembly.................................................102 13-2 Drive Hub....................................................................103 Outrigger Components..................................................................104 14-1 Outrigger Cylinder...........................................................104 Platform Overload Components..........................................................105 How to Calibrate the Platform Overload System.....................................105 15-2 Platform Overload Recovery Message...........................................107 15-3 Down Limit Height............................................................108 How to Calibrate the Down Limit Height........................................108 Fault Codes...............................................................................109 Introduction..........................................................................109 Control System Fault Codes............................................................111 Platform Overload Fault Codes.........................................................116 How to Retrieve Engine Fault - Codes GM .998L Models..............................121 Schematics................................................................................127 Introduction..........................................................................127 Electrical Component and Wire Color Legends...........................................128 Hydraulic Component Legend............................................................132 Electrical Symbols Legend.............................................................134 Hydraulic Symbols Legend..............................................................135 Limit Switch Legend...................................................................136 Electronic Control Module Pin-Out Legend..............................................137 Ground Control Box....................................................................139 Platform Control Box - All Models.....................................................140 GM .998L Engine Fuse and Relay Layout.................................................140 GM .998L Engine Wire Harness..........................................................142 Control Panel Circuit Diagram.........................................................143 Electrical Schematics – ANSI and CSA Models...........................................145 Electrical Schematic, GS-69 RT (ANSI / CSA) GM .998L Models......................146 Electrical Schematic, GS-69 RT (ANSI / CSA) GM .998L Models......................150 Electrical Schematic, GS-69 RT (ANSI / CSA) Diesel Models.........................151 Electrical Schematic, GS-69 RT (ANSI / CSA) Diesel Models.........................155 Electrical Schematics – AS and CE Models..............................................157 Electrical Schematic, GS-69 RT (AS / CE) GM .998L Models.........................158 Electrical Schematic, GS-69 RT (AS / CE) GM .998L Models.........................162 Electrical Schematic, GS-69 RT (AS / CE) Diesel Models............................163 Electrical Schematic, GS-69 RT (AS / CE) Diesel Models............................167 Hydraulic Schematics - All Models.....................................................169 Hydraulic Schematic, GS-69 RT.....................................................170 Back Cover................................................................................171
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