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Genie GS-2669 RT GS-3369 RT GS-4069 RT Service & Repair Manual – PDF
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Genie GS-2669 RT GS-3369 RT GS-4069 RT Service & Repair Manual 1272219 – PDF DOWNLOAD
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Description
Genie GS-2669 RT GS-3369 RT GS-4069 RT Service & Repair Manual 1272219 – PDF DOWNLOAD
Language : English
Pages : 269
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie GS-2669 RT GS-3369 RT GS-4069 RT Service & Repair Manual 1272219 – PDF DOWNLOAD
Front Cover.......................................................................................................................................... 1 Important Information................................................................................................................................ 2 Find a Manual for this Model......................................................................................................................... 2 Revision History..................................................................................................................................... 3 Serial Number Legend................................................................................................................................. 5 General Safety Rules................................................................................................................................. 6 Specifications....................................................................................................................................... 17 Machine Specifications........................................................................................................................... 17 Performance Specifications....................................................................................................................... 18 Hydraulic Oil Specifications..................................................................................................................... 18 Hydraulic Component Specifications............................................................................................................... 22 Manifold Component Specifications................................................................................................................ 22 GM Engine Models................................................................................................................................. 23 Kubota D1105-E3B Engine Specifications........................................................................................................... 24 Kubota WG-972 Engine Specifications.............................................................................................................. 25 Perkins 403D-11 Engine Specifications............................................................................................................ 26 Hydraulic Hose and Fitting Torque Specifications................................................................................................. 27 Torque Procedure................................................................................................................................. 28 Repair Procedures.................................................................................................................................... 30 Introduction..................................................................................................................................... 30 Platform Controls................................................................................................................................ 32 1-1 Circuit Board............................................................................................................................ 32 Platform Components.............................................................................................................................. 33 2-1 Platform................................................................................................................................. 33 2-2 Platform Extension Deck.................................................................................................................. 34 Scissor Components............................................................................................................................... 36 3-1 Scissor Assembly, GS-2669 RT............................................................................................................. 37 3-2 Scissor Assembly, GS-3369 RT............................................................................................................. 40 3-3 Scissor Assembly, GS-4069 RT............................................................................................................. 44 3-4 Wear Pads................................................................................................................................ 47 3-5 Lift Cylinders........................................................................................................................... 49 Kubota D1105 Engine.............................................................................................................................. 51 4-1 Timing Adjustment........................................................................................................................ 51 4-2 Glow Plugs............................................................................................................................... 51 4-3 Engine RPM............................................................................................................................... 52 4-4 Flex Plate............................................................................................................................... 53 How to Remove the Flex Plate............................................................................................................. 53 How to Install the Flex Plate............................................................................................................ 53 4-5 Coolant Temperature and Oil Pressure Switches............................................................................................ 54 4-6 How to Repair the Kubota D1105 Engine.................................................................................................... 55 Kubota WG972 Engine.............................................................................................................................. 56 5-1 Timing Adjustment........................................................................................................................ 56 5-2 Carburetor Adjustment.................................................................................................................... 56 5-3 Choke Adjustment......................................................................................................................... 56 5-4 Flex Plate............................................................................................................................... 56 5-5 Coolant Temperature and Oil Pressure Switches............................................................................................ 56 5-6 Engine RPM............................................................................................................................... 57 5-7 How to Repair the Kubota WG972 Engine.................................................................................................... 58 Perkins 403D-11 Engine........................................................................................................................... 59 6-1 Timing Adjustment........................................................................................................................ 59 6-2 Flex Plate............................................................................................................................... 59 6-3 Coolant Temperature and Oil Pressure Switches............................................................................................ 59 6-4 Engine RPM............................................................................................................................... 60 6-5 How to Repair the Perkins 403D-11 Engine................................................................................................. 61 GM .998L Engine.................................................................................................................................. 62 7-1 Timing Adjustment........................................................................................................................ 62 7-2 Flex Plate............................................................................................................................... 62 How to Remove the Flex Plate............................................................................................................. 62 How to Install the Flex Plate............................................................................................................ 62 Ground Controls.................................................................................................................................. 63 7-1 Auxiliary Platform Lowering.............................................................................................................. 63 7-2 Function Speed Tuning.................................................................................................................... 63 How to Determine the Revision Level...................................................................................................... 64 How to Adjust the Stowed Drive Speed..................................................................................................... 64 How to Adjust the High Torque Drive Speed................................................................................................ 65 How to Adjust the Raised Drive Speed..................................................................................................... 66 How to Adjust the Lift Speed............................................................................................................. 67 7-3 Software Configuration................................................................................................................... 68 7-4 Level Sensor - Models without Outriggers................................................................................................. 70 7-5 Level Sensor - Models with Outriggers.................................................................................................... 73 Hydraulic Pump................................................................................................................................... 78 8-1 Hydraulic Pump........................................................................................................................... 78 How to Test the Hydraulic Pump........................................................................................................... 78 How to Remove the Hydraulic Pump......................................................................................................... 78 How to Prime the Pump.................................................................................................................... 79 Manifolds........................................................................................................................................ 80 9-1 Function Manifold Components............................................................................................................. 80 9-2 Valve Adjustments - Function Manifold.................................................................................................... 82 How to Adjust the System Relief Valve.................................................................................................... 82 How to Adjust the Oscillate Relief Valve................................................................................................. 83 How to Adjust the Platform Up Relief Valve - Models with Platform Overload............................................................... 84 How to Adjust the Platform Up Relief Valve - Models without Platform Overload............................................................ 87 9-3 Outrigger Manifold Components............................................................................................................ 89 9-4 Traction Manifold Components - View 1.................................................................................................... 90 9-4 Traction Manifold Components - View 2.................................................................................................... 92 9-5 Generator Manifold Components............................................................................................................ 94 9-6 Valve Coils.............................................................................................................................. 95 How to Test the Coils Using the Test System Function..................................................................................... 97 Fuel and Hydraulic Tanks......................................................................................................................... 98 10-1 Fuel Tank............................................................................................................................... 98 10-2 Hydraulic Tank.......................................................................................................................... 99 Steer Axle Components............................................................................................................................100 11-1 Yoke and Drive Motor....................................................................................................................100 How to Remove a Drive Motor..............................................................................................................101 11-2 Steer Cylinder..........................................................................................................................101 11-3 Tie Rod.................................................................................................................................102 11-4 Oscillate Cylinder......................................................................................................................102 11-5 Oscillate Hoses.........................................................................................................................103 11-6 Oscillating Axle........................................................................................................................105 Non-steer Axle Components........................................................................................................................106 12-1 Drive Motor / Brake Assembly............................................................................................................106 12-2 Drive Hub...............................................................................................................................107 Outrigger Components.............................................................................................................................108 13-1 Outrigger Cylinder......................................................................................................................108 Platform Overload Components.....................................................................................................................109 14-1 Platform Overload System................................................................................................................109 Platform Overload TroubleShooting........................................................................................................112 14-2 Platform Overload Recovery Message (software version B3 and later)......................................................................113 Fault Codes..........................................................................................................................................114 Introduction.....................................................................................................................................114 Control System Fault Codes.......................................................................................................................116 How to Retrieve Engine Fault - Codes GM .998L Models.............................................................................................120 GM Fault Codes...................................................................................................................................121 Schematics...........................................................................................................................................126 Introduction.....................................................................................................................................126 Electrical Component and Wire Color Legends......................................................................................................127 Hydraulic Component Legend.......................................................................................................................130 Electrical Symbols Legend........................................................................................................................131 Hydraulic Symbols Legend.........................................................................................................................132 Limit Switch Legend..............................................................................................................................133 Electronic Control Module Pin-Out Legend.........................................................................................................134 Ground Control Box - ANSI / CSA Models...........................................................................................................136 Ground Control Box - AS /CE Models...............................................................................................................137 Platform Control Box - All Models................................................................................................................138 GM .998L Engine Fuse and Relay Layout............................................................................................................138 GM .998L Engine Wire Harness.....................................................................................................................142 Control Panel Circuit Diagram (to serial number GS6914-6018).....................................................................................144 Control Panel Circuit Diagram (from serial number GS6914-6019)...................................................................................145 Electrical Schematics - GS-2669 RT, GS3369RT (ANSI / CSA)........................................................................................147 Electrical Schematic, GS-2669 RT and GS-3369 RT, (ANSI / CSA) Kubota WG-972 Models (to serial number GS6915-6383)............................148 Electrical Schematic, GS-2669 RT and GS-3369 RT, (ANSI / CSA) Kubota WG-972 Models (from serial number GS6915-6384 to GS6916F-9067)..........152 Electrical Schematic, GS-2669 RT and GS-3369 RT, (ANSI / CSA) Kubota WG-972 Models (from serial number GS6916F-9068 to GS6916F-9100).........156 Electrical Schematic, GS-2669 RT and GS-3369 RT, (ANSI / CSA) GM .998L Models (from serial number GS6916F-9101)..............................160 Electrical Schematic, GS-2669 RT and GS-3369 RT, (ANSI / CSA) Diesel Models (to serial number GS6915-6383)...................................164 Electrical Schematic, GS-2669 RT and GS-3369 RT, (ANSI / CSA) Diesel Models (from serial number GS6915-6384 to GS6916F-9067).................168 Electrical Schematic, GS-2669 RT and GS-3369 RT, (ANSI / CSA) Diesel Models (from serial number GS6916F-9068)................................172 Electrical Schematics - GS-2669 RT, GS3369RT (AS / CE)...........................................................................................175 Electrical Schematic, GS-2669 RT and GS-3369 RT, (AS / CE) Kubota WG-972 Models (to serial number GS6915-6383)...............................176 Electrical Schematic, GS-2669 RT and GS-3369 RT, (AS / CE) Kubota WG-972 Models (from serial number GS6915-6384 to GS6916F-9067)............180 Electrical Schematic, GS-2669 RT and GS-3369 RT, (AS / CE) Kubota WG-972 Models (from serial number GS6916F-9068 to GS6916F-9100)............184 Electrical Schematic, GS-2669 RT and GS-3369 RT, (AS / CE) GM .998L Models (from serial number GS6916F-9101)................................188 Electrical Schematic, GS-2669 RT and GS-3369 RT, (AS / CE) Diesel Models (to serial number GS6915-6383)......................................192 Electrical Schematic, GS-2669 RT and GS-3369 RT, AS / CE) Diesel Models (from serial number GS6915-6384 to GS6916F-9067).....................196 Electrical Schematic, GS-2669 RT and GS-3369 RT, AS / CE) Diesel Models (from serial number GS6916F-9068)....................................200 Electrical Schematics - GS-4069 RT (ANSI / CSA)..................................................................................................203 Electrical Schematic, GS-4069 RT, (ANSI / CSA) Kubota WG-972 Models (to serial number GS6915-6383)...........................................204 Electrical Schematic, GS-4069 RT, (ANSI / CSA) Kubota WG-972 Models (from serial number GS6915-6384 to GS6916F-9067).........................208 Electrical Schematic, GS-4069 RT, (ANSI / CSA) Kubota WG-972 Models (from serial number GS6916F-9068 to GS6916F-9100)........................212 Electrical Schematic, GS-4069 RT, (ANSI / CSA) GM .998L Models (from serial number GS6916F-9101).............................................216 Electrical Schematic, GS-4069 RT, (ANSI / CSA) Diesel Models (to serial number GS6915-6383)..................................................220 Electrical Schematic, GS-4069 RT, (ANSI / CSA) Diesel Models (from serial number GS6915-6384 to GS6916F-9067)................................224 Electrical Schematic, GS-4069 RT, (ANSI / CSA) Diesel Models (from serial number GS6916F-9068)...............................................228 Electrical Schematics - GS-4069 RT (AS / CE).....................................................................................................231 Electrical Schematic, GS-4069 RT, (AS / CE) Kubota WG-972 Models (to serial number GS6915-6383)..............................................232 Electrical Schematic, GS-4069 RT, (AS / CE) Kubota WG-972 Models (from serial number GS6915-6384 to GS6916F-9067)............................236 Electrical Schematic, GS-4069 RT, (AS / CE) Kubota WG-972 Models (from serial number GS6916F-9068 to GS6916F-9100)...........................240 Electrical Schematic, GS-4069 RT, (AS / CE) GM .998L Models (from serial number GS6916F-9101)................................................244 Electrical Schematic, GS-4069 RT, (AS / CE) Diesel Models (to serial number GS6915-6383).....................................................248 Electrical Schematic, GS-4069 RT, (AS / CE) Diesel Models (from serial number GS6915-6384 to GS6916F-9067)...................................252 Electrical Schematic, GS-4069 RT, (AS / CE) Diesel Models (from serial number GS6916F-9068)..................................................256 Hydraulic Schematics.............................................................................................................................259 Hydraulic Schematic, GS-2669 RT and GS-3369 RT (to serial number GS6915-6383)................................................................260 Hydraulic Schematic, GS-2669 RT and GS-3369 RT (from serial number GS6915-6384)..............................................................261 Hydraulic Schematic, GS-4069 RT (to serial number GS6915-6383)...............................................................................264 Hydraulic Schematic, GS-4069 RT (ANSI / CSA) - from serial number GS6915-6384) (AS / CE) - from serial number GS6915-6384 to GS6915-6573)....265 Hydraulic Schematic, GS-4069 RT (AS / CE) - from serial number GS6915-6574)..................................................................268 Back Cover...........................................................................................................................................269
S.S 05/24
