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Genie GTH-1056 Service & Repair Manual 1272855 – PDF DOWNLOAD
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Genie GTH-1056 Service & Repair Manual 1272855 – PDF DOWNLOAD
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Description
Genie GTH-1056 Service & Repair Manual 1272855 – PDF DOWNLOAD
Language : English
Pages : 205
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie GTH-1056 Service & Repair Manual 1272855 – PDF DOWNLOAD
Front Cover........................................................................................ 1 Important Information.............................................................................. 2 Find a Manual for this Model....................................................................... 2 Serial Number Legend............................................................................... 4 General Safety Rules............................................................................... 5 Table of Contents.................................................................................. 7 Specifications..................................................................................... 13 Machine Specifications......................................................................... 13 Performance Specifications..................................................................... 14 Hydraulic Oil Specifications................................................................... 14 Hydraulic Component Specifications............................................................. 17 Manifold Component Specifications.............................................................. 18 Air Conditioner Refrigerant Specifications..................................................... 19 John Deere 4045HF485 Engine Specifications..................................................... 20 Deutz TCD3.6 L4 Engine Specifications.......................................................... 21 Perkins 1104D-E44TA Engine Specifications...................................................... 22 Perkins 1204E-E44TA Engine Specifications...................................................... 23 Dana T20000 Transmission Specifications........................................................ 24 ZF 4 WG-98 TC Transmission Specifications...................................................... 24 Dana Planetary 213 Drive Axle Specifications................................................... 25 Hydraulic Hose and Fitting Torque Specifications............................................... 26 Torque Procedure............................................................................... 27 Repair Procedures.................................................................................. 29 Introduction................................................................................... 29 Boom Components................................................................................ 31 1-1 Boom Proximity Switch.................................................................. 31 How to Test a Proximity Switch......................................................... 31 How to Adjust the Boom Angle Proximity Switch.......................................... 32 How to Adjust the Boom Extend Proximity Switch......................................... 32 1-2 Boom................................................................................... 33 How to Replace the Boom Wear Pads...................................................... 33 How to Remove the Lifting Fork Frame................................................... 33 How to Remove the Cable Bridge Assembly................................................ 34 How to Replace the Retraction Chain.................................................... 35 How to Replace the Extension Chains.................................................... 37 How to Remove the Boom................................................................. 39 How to Disassemble the Boom - GTH-1056................................................. 41 1-3 Boom Lift Cylinder..................................................................... 44 1-4 Boom Extension Cylinder................................................................ 45 1-5 Fork Level Cylinder.................................................................... 46 1-6 Hydraulic Hoses........................................................................ 47 How to Replace the Fork Level and/or Auxiliary Cylinder Hoses, GTH-1056................ 47 Operator's Compartment......................................................................... 49 2-1 Operator's Compartment................................................................. 49 2-2 Machine Controls....................................................................... 51 How to Remove the Steering Column...................................................... 51 How to Remove the Steering Wheel....................................................... 51 How to Remove the Steer Orbitral....................................................... 52 How to Remove the Joystick - Models with Single Joystick............................... 52 How to Remove the Joystick - Models with Dual Joysticks................................ 53 How to Remove the Brake Pedal Assembly................................................. 53 How to Remove the Gauge Cluster Assembly............................................... 54 How to Remove the Diagnostic Display................................................... 54 Fuel and Hydraulic Tanks....................................................................... 55 3-1 Fuel and Hydraulic Tanks............................................................... 55 Engines........................................................................................ 56 4-1 Engines................................................................................ 56 How to Repair the John Deere 4045T Engine.............................................. 56 How to Repair the Perkins 1104D-E44TA Engine........................................... 56 How to Repair the Deutz TD3.6 L4 and TCD3.6 L4 Engines................................. 56 How to Remove the Engine............................................................... 57 4-2 Engine Fault Codes..................................................................... 58 Transmission................................................................................... 59 5-1 Transmission........................................................................... 59 How to Repair the Transmission......................................................... 59 How to Remove the Transmission......................................................... 59 Hydraulic Pump................................................................................. 61 6-1 Hydraulic Pump......................................................................... 61 How to Test the Function Pump.......................................................... 61 How to Remove the Function Pump........................................................ 62 How to Install the Function............................................................ 63 How to Prime the Function Pump......................................................... 63 How to Adjust the Function Pump Standby Pressure....................................... 64 How to Adjust the Function Pump Pressure Compensator................................... 65 Manifolds...................................................................................... 68 7-1 Primary Function Manifold Components - Models with Single Joystick..................... 68 7-2 Primary Function Manifold Components - Models with Dual Joysticks...................... 72 7-3 Secondary Function Manifold Components................................................. 76 7-4 Outrigger Manifold Components.......................................................... 78 7-5 Auxiliary Manifold Components (option)................................................. 80 7-6 Brake Manifold Components.............................................................. 81 7-7 AC Hydraulic Manifold Components....................................................... 82 7-8 Valve Adjustments - Secondary Function Manifold........................................ 83 How to Set the Steer System Pressure................................................... 83 How to Set the Parking Brake System Pressure........................................... 84 How to Set the Differential Lock/Joystick System Pressure.............................. 85 How to Set the Rear Lock-up System Pressure............................................ 86 7-9 Valve Coils............................................................................ 87 Axle........................................................................................... 89 8-1 Axles.................................................................................. 89 How to Remove the Axle................................................................. 89 How to Repair the Axle................................................................. 89 Outriggers..................................................................................... 90 9-1 Outriggers............................................................................. 90 How to Remove an Outrigger............................................................. 90 How to Remove an Outrigger Cylinder.................................................... 91 Fault Codes........................................................................................ 93 Introduction................................................................................... 93 Diagnostic Display............................................................................. 94 John Deere 4045HF485 Engine Fault Codes........................................................ 96 Deutz TCD3.6 Engine Fault Codes................................................................106 Perkins 1104 Engine Fault Codes................................................................135 Schematics.........................................................................................137 Introduction...................................................................................137 Proximity Switch Legend........................................................................138 Fuse Panel Layout (to SN GTH1012-16291)........................................................139 Fuse Panel Layout (from SN GTH1012-16292)......................................................140 Fuse Panel Layout (from SN GTH1014E-10353).....................................................141 Electrical Component Legend (to SN GTH1012-16291)..............................................142 Electrical Component Legend (from SN GTH1012-16292)............................................144 Wire Color Legend..............................................................................146 Telematics Connector Pin Legend................................................................147 Electrical Symbol Legend.......................................................................149 Hydraulic Symbols Legend.......................................................................150 Electrical Schematics - Harness Maps...........................................................151 Harness Map - Control System Power Single Joystick (to SN 10387)...........................152 Harness Map - Control System Ground Single Joystick (to SN 10387)..........................153 Harness Map - Control System Power Dual Joystick (to SN 10387).............................156 Harness Map - Control System Ground Dual Joystick (to SN 10387)............................157 Harness Map - Control System Power Single Joystick (from SN 10388).........................160 Harness Map - Control System Ground Single Joystick (from SN 10388)........................161 Harness Map - Control System Power Dual Joystick (from SN 10388)...........................164 Harness Map - Control System Ground Dual Joystick (from SN 10388)..........................165 Harness Map - Deutz 3.6TCD Engine Battery Power and Ground.................................168 Harness Map - Perkins 1104D Engine Battery Power and Ground................................169 Harness Map - Perkins 1204E Engine Battery Power and Ground................................172 Harness Map - Options Auxiliary Hydraulics, Beacon and 3rd Gear Lockout (to SN 10387)......174 Harness Map - Options Auxiliary Hydraulics, Beacon and 3rd Gear Lockout (from SN 10388)....175 Harness Map - Options Work Lights..........................................................178 Harness Map - Options Road Lights..........................................................179 Harness Map - Options Enclosed Cab with Heater.............................................182 Harness Map - Options Enclosed Cab with HVAC...............................................183 Electrical Schematics..........................................................................185 Electrical Schematic (to SN 12-16291)......................................................186 Electrical Schematic (from SN 12-16292 to 19340)...........................................190 Electrical Schematic (from SN 14-19341 to 20404) (from SN 14E-10001 to 10387)..............194 Electrical Schematic (from SN 14E-10388)...................................................198 Hydraulic Schematics...........................................................................201 Hydraulic Schematic - Models with Single Joystick..........................................202 Hydraulic Schematic - Models with Dual Joystick............................................203 Back Cover.........................................................................................205
S.S 05/24
