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Genie GTH-1056 Service & Repair Manual 1287211 – PDF DOWNLOAD
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Genie GTH-1056 Service & Repair Manual 1287211 – PDF DOWNLOAD
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Description
Genie GTH-1056 Service & Repair Manual 1287211 – PDF DOWNLOAD
Language : English
Pages : 155
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie GTH-1056 Service & Repair Manual 1287211 – PDF DOWNLOAD
Front Cover............................................................................ 1 Introduction........................................................................... 2 Serial Number Legend............................................................... 4 Safety Rules........................................................................... 5 Table of Contents ..................................................................... 7 Section 2 Specifications............................................................... 11 Machine Specifications............................................................. 11 Performance Specifications......................................................... 12 Hydraulic Oil Specifications....................................................... 12 Hydraulic Component Specifications................................................. 15 Manifold Component Specifications.................................................. 16 Air Conditioner Refrigerant Specifications......................................... 16 DEF Storage Specifications......................................................... 16 Deutz TCD3.6 L4 Engine Specifications.............................................. 17 Deutz TCD3.6 L4 T4F Engine Specifications.......................................... 18 Perkins 1104D-E44TA Engine Specifications.......................................... 19 Perkins 1204E-E44TA Engine Specifications.......................................... 20 ZF 4 WG-98 TC Transmission Specifications.......................................... 21 Dana Planetary Drive Axle Specifications (223_212HY)............................... 21 Hydraulic Hose and Fitting Torque Specifications................................... 22 Torque Procedure................................................................... 23 Section 3 Repair Procedures............................................................ 25 Introduction....................................................................... 25 Boom Components.................................................................... 27 1-1 Boom Proximity Switch...................................................... 27 How to Test a Proximity Switch............................................. 27 How to Adjust the Boom Angle Proximity Switch.............................. 27 How to Adjust the Boom Extend Proximity Switch............................. 28 1-2 Boom....................................................................... 28 How to Replace the Boom Wear Pads.......................................... 28 How to Remove the Lifting Fork Frame....................................... 28 How to Remove the Cable Bridge Assembly.................................... 29 How to Replace the Retraction Chain........................................ 30 How to Replace the Extension Chains........................................ 32 How to Remove the Boom..................................................... 34 How to Disassemble the Boom - GTH-1056..................................... 36 1-3 Boom Lift Cylinder......................................................... 39 1-4 Boom Extension Cylinder.................................................... 40 1-5 Fork Level Cylinder........................................................ 41 1-6 Hydraulic Hoses............................................................ 42 How to Replace the Fork Level and/or Auxiliary Cylinder Hoses, GTH-1056.... 42 Operator's Compartment............................................................. 44 2-1 Operator's Compartment..................................................... 44 2-2 Machine Controls........................................................... 45 How to Remove the Steering Column.......................................... 45 How to Remove the Steering Wheel........................................... 46 How to Remove the Steer Orbitral........................................... 46 How to Remove the Joystick - Models with Electronic Joystick............... 47 How to Remove the Brake Pedal Assembly..................................... 47 How to Remove the Gauge Cluster Assembly................................... 48 Fuel and Hydraulic Tanks........................................................... 49 3-1 Fuel and Hydraulic Tanks................................................... 49 Engines............................................................................ 51 4-1 Engines.................................................................... 51 How to Repair the Perkins 1104D-E44TA Engine............................... 51 How to Repair the Deutz TCD3.6 Engine...................................... 51 How to Remove the Engine................................................... 51 4-2 Engine Fault Codes......................................................... 52 Transmission....................................................................... 53 5-1 Transmission............................................................... 53 How to Repair the Transmission............................................. 53 How to Remove the Transmission............................................. 53 Hydraulic Pump..................................................................... 55 6-1 Hydraulic Pump............................................................. 55 How to Test the Function Pump.............................................. 55 How to Remove the Function Pump............................................ 56 How to Install the Function................................................ 57 How to Prime the Function Pump............................................. 57 How to Adjust the Function Pump Standby Pressure........................... 58 How to Adjust the Function Pump Pressure Compensator....................... 59 Manifolds.......................................................................... 61 7-1 PVG Manifold............................................................... 61 7-2 Secondary Function Manifold Components..................................... 62 7-4 Outrigger Manifold Components.............................................. 64 7-6 Brake Manifold Components.................................................. 66 7-7 AC Hydraulic Manifold Components........................................... 67 7-8 Valve Adjustments - Secondary Function Manifold............................ 68 How to Set the Parking Brake System Pressure............................... 68 How to Set the Differential Lock/Joystick System Pressure.................. 69 How to Set the Rear Lock-up System Pressure................................ 70 7-9 Valve Coils................................................................ 71 Axle............................................................................... 73 8-1 Axles...................................................................... 73 How to Remove the Axle..................................................... 73 How to Repair the Axle..................................................... 73 Outriggers......................................................................... 74 9-1 Outriggers................................................................. 74 How to Remove an Outrigger................................................. 74 How to Remove an Outrigger Cylinder........................................ 75 Section 4 Fault Codes.................................................................. 76 Introduction....................................................................... 76 Diagnostic Display................................................................. 77 Diagnostic Display............................................................. 77 Deutz TCD3.6 Engine Fault Codes.................................................... 78 Perkins 1104 Engine Fault Codes....................................................102 Section 5 Schematics...................................................................104 Introduction.......................................................................104 Proximity Switch Legend............................................................105 Fuse Panel Layout..................................................................106 Deutz TCD3.6 T4F Module............................................................107 Electrical Component & Wire Color Abbreviation Legend..............................108 Telematics Connector Pin Legend....................................................111 Electrical Symbol Legend...........................................................113 Hydraulic Symbols Legend...........................................................114 Electrical Schematics..............................................................115 Harness Map - Wire Harness Legend..............................................116 Harness Map - Control System Electronic Joystick...............................117 Harness Map - Deutz T3 Engine..................................................121 Harness Map - Perkins T4i Engine...............................................124 Harness Map - Perkins T3 Engine................................................125 Harness Map - Road Light Option................................................128 Harness Map - Work Light Option................................................129 Harness Map - Deutz HVAC Option................................................132 Harness Map - Perkins HVAC Option..............................................133 Harness Map - Heater Option....................................................136 Electrical Schematic (from GTH10E-12500).......................................140 Electrical Schematic- Deutz T4F Engine Harness.................................144 Hydraulic Schematics...............................................................151 Hydraulic Schematic............................................................152
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