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Genie GTH-5519 (Deutz Tier 4i) Service & Repair Manual 1272852 – PDF
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Genie GTH-5519 (Deutz Tier 4i) Service & Repair Manual 1272852 – PDF DOWNLOAD
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Description
Genie GTH-5519 (Deutz Tier 4i) Service & Repair Manual 1272852 – PDF DOWNLOAD
Language : English
Pages : 145
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie GTH-5519 (Deutz Tier 4i) Service & Repair Manual 1272852 – PDF DOWNLOAD
Front Cover......................................................................... 1 Introduction........................................................................ 2 Revision History.................................................................... 3 Serial Number legend................................................................ 5 Safety Rules........................................................................ 7 Table of Contents................................................................... 9 Specifications...................................................................... 13 Machine Specifications.......................................................... 13 Performance Specifications...................................................... 14 Hydraulic Specifications........................................................ 15 Hydraulic ComponentsSpecifications.............................................. 16 Function ManifoldSpecifications................................................. 17 Air Conditioner RefrigerantSpecifications....................................... 17 Deutz TD 2.9 L4 Engine Specifications........................................... 18 Comer Axles Specifications...................................................... 19 Hydraulic Hose and FittingTorque Specifications................................. 20 Torque Procedure................................................................ 21 SAE and Metric Fastener Torque Specifications................................... 22 Repair Procedures................................................................... 23 Boom Components................................................................. 24 1-1 Boom.................................................................... 24 How to Replace theBoom Wear Pads........................................ 24 How to Remove the LiftingFork Frame..................................... 24 How to Remove the Boom.................................................. 25 How to Disassemble the Boom............................................. 26 1-2 Boom Lift Cylinder...................................................... 28 1-3 Boom Extend Cylinder.................................................... 29 1-4 Fork Level Cylinder..................................................... 30 1-5 Fork Tilt Cylinder...................................................... 31 How to Remove the Fork Tilt Cylinder.................................... 31 How to Replace the Fork Tilt Cylinder Hoses............................. 32 Operator's Compartment.......................................................... 34 2-1 Operator's Compartment.................................................. 34 2-2 Machine Controls........................................................ 36 How to Remove the Steering Column....................................... 36 How to Remove the Steering Wheel........................................ 36 How to Remove the Steer Rotation Actuator............................... 37 How to Remove the Joystick.............................................. 38 How to Remove the Brake Pedal Assembly.................................. 39 How to Remove the Gauge Cluster Assembly................................ 39 Fuel and Hydraulic Tanks........................................................ 40 3-1 Fuel Tank............................................................... 40 3-2 Hydraulic Tank.......................................................... 41 Engines......................................................................... 42 4-1 Engines................................................................. 42 4-2 Engine Fault Codes...................................................... 42 Axle............................................................................ 43 5-1 Axle.................................................................... 43 Hydraulic Pumps................................................................. 44 6-1 Boom and Steering Function Pump......................................... 44 How to Test the Boom and Steering Function Pump......................... 44 How to Remove the Boom and Steering Function Pump....................... 45 How to Install the Boom and Steering Function Pump...................... 46 How to Prime the Boom and Steering Function Pump........................ 47 6-2 Hydrostatic TransmissionPump............................................ 48 How to Test the Hydrostatic Transmission Pump........................... 48 How to Remove the Hydrostatic Transmission Pump......................... 49 How to Install the Hydrostatic Transmission Pump........................ 50 How to Prime the Hydrostatic Transmission Pump.......................... 51 Manifolds....................................................................... 52 7-1 Function Manifold....................................................... 52 How to Set the Steer Pressure........................................... 52 How to Remove the Function Manifold..................................... 53 How to Test the Function Manifold....................................... 54 Function Manifold Components............................................ 55 7-2 Valve Coils............................................................. 56 How to Test a Coil...................................................... 56 Valve Coil Resistance Specification..................................... 56 How to Test a Coil Diode................................................ 57 Fault Codes......................................................................... 59 Diagnostic Display.............................................................. 60 Engine Fault Codes - Models with Deutz TD 2.9 L4................................ 61 Schematics..........................................................................101 Electrical and Hydraulic Symbols Legends........................................102 Electrical Schematic............................................................103 Electrical Schematic (to serial number GTH5515B-2364).......................103 Electrical Schematic (from serial number GTH5515B-2365 to GTH5516M-4630)....111 Electrical Schematic (from GTH5516M-4631 to GTH5516M-5474)..................119 Electrical Schematic (from GTH5516M-5475 to GTH55M-10886)...................127 Electrical Schematic (from GTH55M-10887)....................................135 Hydraulic Schematic.............................................................143 Back Cover..........................................................................145
S.S 04/24
