Genie GTH-636 GTH-844 GTH-1056 GTH-1256 GTH-1544 GTH-5519 Maintenance Manual – PDF

Description

Genie Telehandlers GTH-636 GTH-844 GTH-1056 GTH-1256 GTH-1544 GTH-5519 Maintenance Manual – PDF DOWNLOAD

Language : English
Pages : 65
Downloadable : Yes
File Type : PDF

Table of Contents:

Genie Telehandlers GTH-636 GTH-844 GTH-1056 GTH-1256 GTH-1544 GTH-5519 Maintenance Manual – PDF DOWNLOAD

Front Cover................................................................. 1
Important Information....................................................... 2
Models included in this manual.............................................. 3
Identifying the Correct Procedure for your Model............................ 3
Find additional Manuals for your Model...................................... 3
Revision History............................................................ 4
General Safety Rules........................................................ 5
Table of Contents........................................................... 7
Specifications..............................................................11
	Machine Specifications..................................................11
	Air Conditioner Refrigerant Specifications..............................12
	Performance Specifications..............................................13
		Performance Specifications..........................................13
	Torque Specifications...................................................15
		Tires and Wheels....................................................15
	Powertrain Specifications...............................................16
		Operator and Maintenance Manuals....................................16
		Deutz Engine Models.................................................17
		John Deere Engine Models............................................17
		Perkins Engine Models...............................................18
		Transmission Specifications.........................................19
		Axle Specifications.................................................20
	Hydraulic Specifications................................................21
		Hydraulic Relief Valves.............................................21
		Hydraulic Oil Specifications........................................23
		Hydraulic Hose and Fitting Torque Specifications....................26
		Torque Procedure....................................................27
Maintenance Inspection Reports..............................................31
	Maintenance Schedule....................................................31
	Pre-Delivery Preparation Report.........................................32
	Scheduled and Programmed Maintenance Inspection Report..................33
Maintenance Procedures......................................................29
	Introduction............................................................29
	Commissioning Procedures................................................34
		C-1 Perform 50 Hour Service.........................................34
		C-2 Perform Engine Maintenance – 50 Hours...........................34
		C-3 Perform 150 Hour Service........................................35
	Quarterly Maintenance Procedures........................................36
		Q-1 Check for Open Bulletins and Owner Registration.................36
		Q-2 Battery inspection..............................................37
		Q-3 Inspect the Electrical Wiring...................................38
		Q-4 Check the Boom Wear Pads........................................39
		Q-5 Check the Exhaust System........................................41
		Q-6 Inspect the Tires, Wheels and Lug Nut Torque....................41
		Q-7 Inspect the Fork Level and Auxiliary Hydraulic Hoses Tension....42
		Q-8 Inspect the Fuel and Hydraulic Tank Cap Venting Systems.........42
		Q-9 Visual Inspection of the Hydraulic Oil..........................43
		Q-10 Inspect the Engine Air Filter..................................44
		Q-11 Lubricate the Driveshaft.......................................45
		Q-12 Inspect and Lubricate the Sequencing Chains....................45
	Annual Maintenance Procedures...........................................48
		A-1 Inspect the Forks...............................................48
		A-2 Adjust the Boom Sequencing Chains - GTH-636, GTH-844............48
		A-3 Adjust the Boom Sequencing Chains - GTH-1056....................49
		A-4 Adjust the Boom Sequencing Chains - GTH-1256 and GTH-1544.......50
		A-5 Replace Hydraulic Tank Return Filter Element....................51
		A-6 Replace the Cab Air Intake Filter Element (if equipped).........51
	Programmed Maintenance Procedures.......................................52
		P0-1 Lubricate the Boom.............................................52
		P0-2 Deutz Engine Maintenance – Under 1000 Hours....................53
		P0-3 Perkins Engine Maintenance – Under 1000 Hours..................54
		P0-4 John Deere Engine Maintenance – Under 1000 Hours...............55
		P0-5 Axle Maintenance – Under 1000 Hours............................56
		P0-6 Transmission Maintenance – Under 1000 Hours....................58
		P1-1 Perform Engine Maintenance – 1000 Hours........................59
		P1-2 PerformTransmission Maintenance – 1000 Hours...................59
		P1-3 Perform Axle Maintenance – 1000 Hours..........................60
		P2-1 Perform Engine Maintenance – 2000 Hours........................61
		P2-2 Test or Replace the Hydraulic Oil..............................62
		P3-1 Perform Engine Maintenance – 3000 Hours........................63
		P4-1 Perform Engine Maintenance – 4000 Hours........................63
		P6-1 Perform Engine Maintenance – 6000 Hours........................64
		P12-1 Perform Engine Maintenance – 12000 Hours......................64
Back Cover..................................................................65

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