Genie GTH-636 Service and Repair Manual 1287209 – PDF DOWNLOAD

Description

Genie GTH-636 Service and Repair Manual 1287209 – PDF DOWNLOAD

Language : English
Pages : 115
Downloadable : Yes
File Type : PDF

Table of Contents:

Genie GTH-636 Service and Repair Manual 1287209 – PDF DOWNLOAD

Front Cover........................................................................  1
Important Information..............................................................  2
Revision History...................................................................  3
Find a Manual for this Model.......................................................  2
Serial Number Legend...............................................................  4
General Safety Rules...............................................................  5
Table of Contents..................................................................  7
Specifications..................................................................... 11
	Machine Specifications......................................................... 11
	Performance Specifications..................................................... 12
	Hydraulic Oil Specifications................................................... 13
	Hydraulic Component Specifications............................................. 16
	Manifold Component Specifications.............................................. 16
	Machine Component Weights...................................................... 16
	Air Conditioner Refrigerant Specifications..................................... 16
	Deutz TCD 2.9 Engine Specifications............................................ 17
	Dana VDT12000 Transmission Specifications...................................... 18
	Dana 212 Drive Axle............................................................ 18
	Hydraulic Hose and Fitting Torque Specifications............................... 19
	Torque Procedure............................................................... 20
Repair Procedures.................................................................. 22
	Introduction................................................................... 22
	Boom Components................................................................ 24
		1-1 Boom................................................................... 24
			How to Replace the Boom Wear Pads...................................... 24
			How to Use the Quick Attachment........................................ 24
			How to Replace the Retraction Chain.................................... 25
			How to Replace the Extension Chains.................................... 27
			How to Remove the Boom................................................. 29
			How to Disassemble the Boom............................................ 31
		1-2 Boom Lift Cylinder..................................................... 32
		1-3 Boom Extension Cylinder................................................ 33
		1-4 Fork Level Cylinder.................................................... 34
		1-5 Hydraulic Hoses........................................................ 35
			How to Adjust the Fork Level Cylinder and/or Auxiliary Hose............ 35
			How to Replace the Fork Level Cylinder and/or Auxiliary Hoses.......... 36
	Operator's Compartment......................................................... 38
		2-1 Operator's Compartment................................................. 38
		2-2 Machine Controls....................................................... 39
			How to Remove the Steering Column...................................... 39
			How to Remove the Steering Wheel....................................... 40
			How to Remove the Steer Orbitral....................................... 40
			How to Remove the Joystick - Models with Electronic Joystick........... 41
			How to Remove the Brake Pedal Assembly................................. 41
			How to Remove the Gauge Cluster Assembly............................... 42
	Fuel and Hydraulic Tanks....................................................... 44
		3-1 Fuel and Hydraulic Tanks............................................... 44
	Engines........................................................................ 46
		4-1 Engines................................................................ 46
		4-2 Engine Fault Codes..................................................... 46
	Transmission................................................................... 47
		5-1 Transmission........................................................... 47
	Hydraulic Pump................................................................. 48
		6-1 Hydraulic Pump......................................................... 48
			How to Test the Function Pump.......................................... 48
			How to Remove the Function Pump........................................ 49
			How to Install the Function Pump....................................... 50
			How to Prime the Function Pump......................................... 50
			How to Adjust the Function Pump Standby Pressure....................... 51
			How to Adjust the Function Pump Pressure Compensator................... 52
	Manifolds...................................................................... 53
		7-1 PVG Manifold Components - Electronic Joystick.......................... 53
		7-2 Secondary Function Manifold Components................................. 54
		7-3 Brake Manifold Components.............................................. 56
		7-4 Valve Adjustments - Secondary Function Manifold........................ 57
			How to Set the Parking Brake System Pressure........................... 57
		7-5 Valve Coils............................................................ 58
	Axle........................................................................... 60
		8-1 Axles.................................................................. 60
Fault Codes........................................................................ 61
	Introduction................................................................... 61
	Diagnostic Display............................................................. 62
		Diagnostic Display......................................................... 62
		Deutz TD 2.9 L4 Engine Fault Codes......................................... 63
Schematics......................................................................... 77
	Introduction................................................................... 77
	Fuse Panel Layout.............................................................. 78
	Electrical Component & Wire Color Abbreviation Legend.......................... 79
	Electrical Symbol Legend....................................................... 82
	Hydraulic Symbols Legend....................................................... 83
	Harness Map Legend............................................................. 84
	Electrical Schematics - Harness Maps........................................... 85
		Harness Map - Control System Power Electronic Joystick..................... 86
		Harness Map - Deutz TD2.9 Engine Battery Power and Ground.................. 88
		Harness Map - Options Auxiliary Hydraulics, Beacon and 3rd Gear Lockout.... 89
		Harness Map - Options Work Lights.......................................... 92
		Harness Map - Options Road Lights.......................................... 93
		Harness Map - Options Enclosed Cab with Heater............................. 96
		Harness Map - Options Enclosed Cab with HVAC............................... 97
	Electrical Schematics.......................................................... 99
		Electrical Schematic [from GTH06E-11750 to 13097]..........................100
		Electrical Schematic [from GTH06E-11750 to 13097]..........................101
		Electrical Schematic [from GTH06E-13098]...................................104
		Electrical Schematic [from GTH06E-13098]...................................105
		Electrical Schematic, Option [from GTH06E-13098]...........................108
		Electrical Schematic - Deutz T4F Eng Harness...............................109
	Hydraulic Schematics...........................................................111
		Hydraulic Schematic [from GTH06E-11750 to 13097]...........................112
		Hydraulic Schematic [from GTH06E-13098]....................................113
Back Cover.........................................................................115

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