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Genie GTH-636 Service & Repair Manual 1272853 – PDF DOWNLOAD
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Genie GTH-636 Service & Repair Manual 1272853 – PDF DOWNLOAD
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Description
Genie GTH-636 Service & Repair Manual 1272853 – PDF DOWNLOAD
Language : English
Pages : 125
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie GTH-636 Service & Repair Manual 1272853 – PDF DOWNLOAD
Front Cover ....................................................................... 1 Introduction....................................................................... 2 Serial Number Legend........................................................... 4 Table of Contents ................................................................. 7 Section 2 Specifications........................................................... 11 Machine Specifications......................................................... 11 Performance Specifications..................................................... 12 Hydraulic Oil Specifications................................................... 13 Hydraulic Component Specifications............................................. 16 Manifold Component Specifications.............................................. 17 Air Conditioner Refrigerant Specifications..................................... 17 Deutz TD 2.9 Engine Specifications............................................. 18 Dana VDT12000 Transmission Specifications...................................... 19 Dana 212 Drive Axle............................................................ 19 Hydraulic Hose and Fitting Torque Specifications............................... 20 Torque Procedure............................................................... 21 Section 3 Repair Procedures........................................................ 23 Introduction................................................................... 23 Boom Components................................................................ 25 1-1 Boom................................................................... 25 How to Replace the Boom Wear Pads...................................... 25 How to Use the Quick Attachment........................................ 25 How to Replace the Retraction Chain.................................... 26 How to Replace the Extension Chains.................................... 28 How to Remove the Boom................................................. 30 How to Disassemble the Boom............................................ 32 1-2 Boom Lift Cylinder..................................................... 33 1-3 Boom Extension Cylinder................................................ 34 1-4 Fork Level Cylinder.................................................... 35 1-5 Hydraulic Hoses........................................................ 36 How to Adjust the Fork Level Cylinder and/or Auxiliary Hose............ 36 How to Replace the Fork Level Cylinder and/or Auxiliary Hoses.......... 37 Operator's Compartment......................................................... 39 2-1 Operator's Compartment................................................. 39 2-2 Machine Controls....................................................... 41 How to Remove the Steering Column...................................... 41 How to Remove the Steering Wheel....................................... 41 How to Remove the Steer Orbitral....................................... 42 How to Remove the Joystick - Models with Single Joystick............... 42 How to Remove the Joystick - Models with Dual Joysticks................ 43 How to Remove the Brake Pedal Assembly................................. 43 How to Remove the Gauge Cluster Assembly............................... 44 Fuel and Hydraulic Tanks....................................................... 45 3-1 Fuel and Hydraulic Tanks............................................... 45 Engines........................................................................ 47 4-1 Engines................................................................ 47 4-2 Engine Fault Codes..................................................... 47 Transmission................................................................... 48 5-1 Transmission........................................................... 48 Hydraulic Pump................................................................. 49 6-1 Hydraulic Pump......................................................... 49 How to Test the Function Pump.......................................... 49 How to Remove the Function Pump........................................ 50 How to Install the Function............................................ 51 How to Prime the Function Pump......................................... 51 How to Adjust the Function Pump Standby Pressure....................... 52 How to Adjust the Function Pump Pressure Compensator................... 53 Manifolds...................................................................... 54 7-1 Primary Function Manifold Components - Models with Single Joystick..... 54 7-2 Primary Function Manifold Components - Models with Dual Joysticks...... 58 7-3 Secondary Function Manifold Components................................. 60 7-4 Auxiliary Manifold (option) and Brake Manifold Components.............. 62 7-5 Valve Adjustments - Secondary Function Manifold........................ 63 How to Set the Steer System Pressure................................... 63 How to Set the Parking Brake System Pressure........................... 64 How to Set the Differential Lock/Joystick System Pressure.............. 65 7-6 Valve Coils............................................................ 66 Axle........................................................................... 68 8-1 Axles.................................................................. 68 Section 4 Fault Codes.............................................................. 69 Introduction................................................................... 69 Diagnostic Display............................................................. 70 Diagnostic Display......................................................... 70 Deutz TD 2.9 L4 Engine Fault Codes............................................. 71 Section 5 Schematics............................................................... 85 Introduction................................................................... 85 Fuse Panel Layout.............................................................. 86 Electrical Component & Wire Color Abbreviation Legend.......................... 87 Telematics Connector Pin Legend................................................ 90 Electrical Symbol Legend....................................................... 92 Hydraulic Symbols Legend....................................................... 93 Harness Map Legend............................................................. 94 Electrical Schematics - Harness Maps........................................... 95 Harness Map - Control System Power Single Joystick......................... 96 Harness Map - Control System Ground Single Joystick........................ 97 Harness Map - Control System Power Dual Joystick...........................100 Harness Map - Control System Ground Dual Joystick..........................101 Harness Map - Deutz TD2.9 Engine Battery Power and Ground..................104 Harness Map - Options Auxiliary Hydraulics, Beacon and 3rd Gear Lockout....105 Harness Map - Options Work Lights..........................................108 Harness Map - Options Road Lights..........................................109 Harness Map - Options Enclosed Cab with Heater.............................112 Harness Map - Options Enclosed Cab with HVAC...............................113 Electrical Schematics..........................................................115 Electrical Schematic - View 1 (to SN GTH06E-11749).........................116 Electrical Schematic - View 2 (to SN GTH06E-11749).........................117 Electrical Schematic - Deutz T4F Eng Harness...............................120 Hydraulic Schematics...........................................................121 Hydraulic Schematic - Single Joystick (to SN GTH06E-11749).................122 Hydraulic Schematic - Dual Joysticks (to SN GTH06E-11749)..................123
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