Genie GTH-644 GTH-842 GTH-844 Parts Manual 97486 – PDF DOWNLOAD

Description

Genie GTH-644 GTH-842 GTH-844 Parts Manual 97486 – PDF DOWNLOAD

Language : English
Pages : 284
Downloadable : Yes
File Type : PDF

Table of Contents:

Genie GTH-644 GTH-842 GTH-844 Parts Manual 97486 – PDF DOWNLOAD

How to Read Your Serial Number 3
Parts Stocking List 7
How to Order Parts 8
Service Parts Fax Order Form 9
Electronic Version
Click on any page number to view the figure
0100 Decals
101 1 Decals, View 1 10
102 1 Decals, View 2 12
0200 Drive Chassis Components
201 1 Power Train Assembly, JD-4045 Tier II 14
202 1 Drive Shaft Assembly, Front & Rear 16
203 1 Fuel Tank Assembly 18
204 1 Battery Box Assembly 20
205 1 General Assembly, View 1 22
206 1 General Assembly, View 2 24
207 1 Engine Enclosure Assembly, JD-4045 Tier II (to serial
number GTH0607B-6513, GTH0807B-7649 and
GTH0807A-10364) 28
207 2 Engine Enclosure Assembly, Perkins 1104C (from serial
number GTH0607B-6514, GTH0807B-7650 and
GTH0807A-10365) 30
0300 Transmission Components
301 1 Transmission Converter Housing Assembly,
T12000 32
302 1 Transmission Case and Plate Assembly, T12000 34
303 1 Transmission Torque Converter Assembly, T12000 36
304 1 Transmission Gear Assembly, T12000 38
305 1 Transmission Pump Drive Assembly, T12000 40
306 1 Transmission Charging Pump Assembly, T12000 42
307 1 Transmission Reverse Idler Assembly, T12000 44
308 1 Transmission Forward and Reverse Shaft Assembly,
T12000 46
309 1 Transmission Third Shaft Assembly, T12000 48
310 1 Transmission First and Second Shaft Assembly,
T12000 50
311 1 Transmission Output Shaft Assembly, T12000 52
312 1 Transmission Control Assembly, T12000 54
313 1 Transmission Modulation Valve Assembly, T12000 56
314 1 Transmission Drive Plate Assembly, T12000 58
0400 Front and Rear Axle Components
401 1 Axle Gear Box and Covers, Front and Rear Axle 60
402 1 Differential Assembly, Front Axle 62
403 1 Axle Differential Assembly, Rear Axle 64
404 1 Axle Steering Assembly, Front and Rear Axle 66
405 1 Trunnion Mount Assembly, Front and Rear 68
406 1 Service Brakes and Parking Brakes, Front Axle 70
407 1 Disc Brake Assembly, Rear Axle 72
408 1 Steering Arm Assembly, Front and Rear 74
409 1 Steering Cylinder Assembly, Front and Rear Axle 76
0500 Engine Components
501 1 Engine and pump Assembly, JD-4045 78
502 1 Starter Relay, Sender Assembly, JD-4045 80
503 1 Engine Assembly, Deutz BF42012, View 1 82
504 1 Engine Assembly, Deutz BF42012, View 2 84
505 1 Engine Assembly, Deutz BF42012, View 3 86
506 1 Engine Components, Deutz BF42012, View 4 88
507 1 Engine Components, Perkins 1104C Tier 2 and Tier 3,
View 1 90
508 1 Engine Assembly, Perkins 1104C, Tier 2 and Tier 3,
View 2 92
509 1 Engine Assembly, Perkins 1104C, Tier 2 and Tier 3,
View 3 94
510 1 Exhaust Assembly, JD-4045 and Deutz BF4M2012 96
511 1 Exhaust Assembly, Perkins 1104C 98
512 1 Air Cleaner Assembly, All Models 100
0600 Cab Components
601 1 Operators Compartment Assembly, View 1 102
602 1 Operators Compartment Assembly, View 2 106
603 1 Operators Compartment Assembly, View 3 108
604 1 Foot Brake Assembly 110
605 1 Accelerator Assembly with Pedal End 112
606 1 Instrument Panel Assembly (before serial number
GTH0806A-12690 114
606 1 Instrument Panel Assembly (before serial number
GTH0808A-12690 116
606 2 Instrument Panel Assembly (from serial number
GTH0608A-12690) 118
606 2 Instrument Panel Assembly (from serial number
GTH0808A-12690) 120
607 1 4-Way Controller Assembly 122
0700 Boom Components
701 1 Boom Assembly, View 1 124
702 1 Boom Assembly, View 2 126
703 1 Boom Assembly, View 3 128
704 1 Boom Assembly, View 4 130
705 1 Boom Assembly, View 5 132
706 1 Boom Assembly, View 6 134
707 1 Boom Assembly, View 7 136
708 1 Boom Assembly, View 8 138
709 1 Boom Assembly, View 9 140
710 1 Boom Assembly, View 10 142
0800 Hydraulic Hoses and Fittings
801 1 Circuit,Pump, Oil Reservoir 144
802 1 Circuit, Lift-Tilt, GTH-844 146
803 1 Circuit, Lift-Tilt, GTH-842 148
804 1 Circuit, Lift-Tilt, GTH-644 150
805 1 Circuit, Boom 152
806 1 Circuit, Boom, GTH-842 154
807 1 Circuit, 4 Way Controller 156
808 1 Circuit, Steering 158
809 1 Circuit, Sway 160
810 1 Circuit, Rear Lock-Up 162
811 1 Circuit, Parking Brake, GTH-844, GTH-842 164
812 1 Circuit, Parking Brake, GTH-644 166
813 1 Circuit, Pressure Checks 168
814 1 Circuit, Brake – Differential Lock, GTH-844,
GTH-842 170
815 1 Circuit, Brake, GTH-644 172
816 1 Circuit, Oil Cooler, JD-4045, Tier II 174
817 1 Circuit, Oil Cooler, Perkins, 1104C 176
818 1 Circuit, Fuel, JD-4045, Tier II 178
819 1 Circuit, Fuel, Perkins 1104C 180
0900 Hydraulic Components
901 1 Lift Cylinder, GTH-844 182
902 1 Lift Cylinder, GTH-644 and GTH-842 184
903 1 Tilt Cylinder 186
904 1 Boom Cylinder, GTH-644 and GTH-844 188
905 1 Boom Cylinder, GTH-842 190
906 1 Sway-rear Lock up Cylinder 192
907 1 Motion Valve, Base Tilt Cylinder 194
908 1 Motion Valve, Head Tilt Cylinder 196
909 1 Motion Valve, Boom Cylinder 198
910 1 Motion Valve, Base Lift Cylinder 200
911 1 Dual Pilot Check Valve 202
912 1 Orbital Assembly 204
913 1 Selector Valve, Steering 206
914 1 Return Filter Assembly 208
915 1 Control Block Assembly 210
916 1 Main Valve Assembly 212
917 1 Hydraulic Pump Assembly, View 1 214
918 1 Hydraulic Pump Assembly, View 2 216
919 1 Electric Valve, 4 -Way 218
920 1 Electric Valve Assembly, 4 -Way 220
921 1 Valve, Boom Activated Rear-Lock 222
922 1 Valve, Parking Brake and Differential Lock 224
923 1 Rear Lockup Manifold 226
1000 Accessories
1001 1 Fully Enclosed Cab Assembly, View 1 228
1002 1 Fully Enclosed Cab Assembly, View 2 230
1003 1 Fully Enclosed Cab Assembly, View 3 232
1004 1 Fully Enclosed Cab Assembly, View 4 234
1005 1 Fully Enclosed Cab Assembly, View 5 236
1006 1 Fork Frame Rotate Assembly 238
1007 1 Rotate Cylinder Assembly 240
1008 1 Dual Pilot Check Valve 242
1009 1 Circuit, Fork Rotate 244
1010 1 Circuit, Auxillary Hydraulics, 3 -7 GPM 246
1011 1 Road and Work Light Accessory 248
1012 1 Road Light Harnesses 250
1013 1 Work Light Harnesses 252
1014 1 HVAC Components 254
1015 1 HVAC Unit 256
1016 1 Condenser Assembly, HVAC 258
1017 1 Fender Assembly 260
Indices
Part Number Index 262
Part Description Index 268
Cross References
Fittings Cross Reference 276

S.S 05/24