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Genie Lift Truck SX-150 Parts Manual 1263370 – PDF DOWNLOAD
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The Genie Lift Truck SX-150 Parts Manual 1263370 is a comprehensive guide in PDF format providing detailed information on maintenance, repair, and replacement parts for the Genie SX-150 telescopic boom lift. It assists operators and technicians in efficiently servicing and troubleshooting the equipment, ensuring optimal performance and safety.
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Description
Genie Lift Truck SX-150 Parts Manual 1263370 – PDF DOWNLOAD
The Genie Lift Truck SX-150 Parts Manual 1263370 is a comprehensive guide in PDF format for maintenance and repair of the Genie SX-150 telescopic boom lift. It includes detailed diagrams, part numbers, and instructions for replacing and servicing components, facilitating efficient troubleshooting and ensuring optimal performance of the lift truck.
FILE DETAILS:
Genie Lift Truck SX-150 Parts Manual 1263370 – PDF DOWNLOAD
Language : English
Pages : 632
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Genie Lift Truck SX-150 Parts Manual 1263370 – PDF DOWNLOAD
Please be prepared with the following information when ordering replacement parts for your Terex or Genie product.
- Machine model number
- Machine serial number
- Part number
- Part description and quantity
- Purchase order number
- “Ship to” address
- Desired method of shipment
- Name and telephone number of the authorized distributor in your area
Use the Service Parts Fax Order Form on the next page and fax your order to our Parts Department.
If you don’t know the name of your authorized distributor, or if your area is not currently serviced by an authorized distributor, please call Terex or Genie Industries.
TABLE OF CONTENTS:
Genie Lift Truck SX-150 Parts Manual 1263370 – PDF DOWNLOAD
SX-150 MC (1263370)...................................................................... 0 001 Parts Stocking List.............................................................. 14 001.1 Parts Stocking List........................................................ 14 100 Decals........................................................................... 18 101.1 Decals with Words, Hydraulic Tank Side (to SN SX150H-611).................. 18 102.1 Decals with Words, Hydraulic Tank Side (chassis) (to SN SX150H-611)........ 22 103.1 Decals with Words, Engine Side (to SN SX150H-611).......................... 24 104.1 Decals with Words, Engine Side (chassis) (to SN SX150H-611)................ 26 105.1 Decals with Words, Boom (to SN SX150H-611)................................. 28 106.1 Decals with Words, Platform (to SN SX150H-611)............................. 30 107.1 Decals with Symbols, Hydraulic Tank Side (to SN SX150H-611)................ 32 108.1 Decals with Symbols, Hydraulic Tank Side (chassis) (to SN SX150H-611)...... 34 109.1 Decals with Symbols, Engine Side (to SN SX150H-611)........................ 36 110.1 Decals with Symbols, Engine Side (chassis) (to SN SX150H-611).............. 38 111.1 Decals with Symbols, Boom (to SN SX150H-611)............................... 40 112.1 Decals with Symbols, Platform (to SN SX150H-611)........................... 42 113.1 Decals with Words, Hydraulic Tank Side (from SN SX150H-612)................ 44 114.1 Decals with Words, Hydraulic Tank Side (chassis) (from SN SX150H-612)...... 48 115.1 Decals with Words, Engine Side (from SN SX150H-612)........................ 50 116.1 Decals with Words, Engine Side (chassis) (from SN SX150H-612).............. 54 117.1 Decals with Words, Boom (from SN SX150H-612)............................... 56 118.1 Decals with Words, Platform (from SN SX150H-612)........................... 58 119.1 Decals with Symbols, Hydraulic Tank Side (from SN SX150H-612).............. 60 120.1 Decals with Symbols, Hydraulic Tank Side (chassis) (from SN SX150H-612).... 62 121.1 Decals with Symbols, Engine Side (from SN SX150H-612)...................... 64 122.1 Decals with Symbols, Engine Side (chassis) (from SN SX150H-612)............ 66 123.1 Decals with Symbols, Boom (from SN SX150H-612)............................. 68 124.1 Decals with Symbols, Platform (from SN SX150H-612)......................... 70 200 Chassis Components............................................................... 72 201.1 Chassis Components, Top View............................................... 72 202.1 Chassis Components, Bottom View............................................ 74 203.1 Chassis Components, Tank Side.............................................. 78 204.1 Chassis Components, Engine Side............................................ 82 205.1 Steer Yoke, Wheel Drive and Motor.......................................... 86 300 Turntable Components............................................................. 90 301.1 Turntable Center Components - View 1....................................... 90 302.1 Turntable Center Components - View 2....................................... 94 303.1 Turntable Covers - Engine Side............................................. 98 303.2 Turntable Covers - Engine Side.............................................100 304.1 Engine Side Components, Fuel Tank..........................................104 305.1 Engine Side, Hose Clamps and Guides........................................106 306.1 Engine Side, Welder GEN. Bulkhead Assembly.................................108 307.1 Engine Side, Relay Fuse Assembly...........................................112 307.2 Fuse Assembly Deutz TD 2.9L4 and Perkins 854F-E34T - View 1................116 307.3 Fuse Assembly Deutz TD 2.9L4 and Perkins 854F-E34T - View 2................118 308.1 Welder Generator Enclosure (7.5 kW, 208/120 60HZ)..........................120 308.2 Welder Generator Enclosure (12 kW, 208/120 60HZ)...........................122 308.3 Welder Generator Enclosure (7.5 kW, 110/55 50HZ)...........................124 308.4 Welder Generator Enclosure (7.5 kW, 240/415 50HZ)..........................126 308.5 Welder Generator Enclosure (7.5 KW,230VAC,1PH,50HZ,AU).....................128 309.1 Turntable Covers, Tank Side................................................130 309.2 Turntable Covers, Tank Side................................................132 310.1 Tank Side, Swing Drive, Hose Clamps and Guides.............................136 311.1 Tank Side, Battery Bulkhead Assembly.......................................140 312.1 Hydraulic Tank Components..................................................142 313.1 Ground Control Box Deutz TD2011-L04i and Perkins 1104D-44T - View 1........146 313.2 Ground Control Box Deutz TD2011-L04i and Perkins 1104D-44T - View 2........150 314.1 Ground Control Box - View 1................................................154 314.2 Ground Control Box - View 2................................................158 315.1 Wire Harness Diagram - View 1..............................................162 315.101 Harness, Lights, Super X.................................................168 315.102 Harness, PCON Toggle Switches, Super-X...................................170 315.103 Harness, Lower Boom Cable, SX-150........................................172 315.104 Harness, Upper Boom Cable, Super-X.......................................174 315.104A Harness, Upper Boom Cable...............................................176 315.105 Harness, Pcon Joystick, Super-X..........................................178 315.106 Harness, Platform, Super-X...............................................180 315.106A Harness, Platform/JIB, Loop.............................................182 315.106B Harness, Platform/Jib, Loop.............................................184 315.107 Harness, Flashing Beacon.................................................186 315.108 Foot Switch W/PIGTAIL....................................................188 315.109 Assy, Ls, Load Sense, ALC1000............................................190 315.111 Sw Assy, Jib Rot CCW, Safety.............................................192 315.112 Switch Assy, Jib Rotated CCW, Super-X....................................194 315.113 Harness, Drive, Super X..................................................196 315.113A Harness, Drive Chassis..................................................198 315.114 Harness, Function Manifold, SX-150.......................................200 315.115 Harness, Deutz Engine, TD2011l04i........................................202 315.115A Harness, Deutz Engine, TD2011L04I.......................................206 315.115B Harness, Deutz 2.9, Tier 4, Super X.....................................208 315.115BB Harness, Deutz 2.9, Tier 4, Super x....................................212 315.115C Harness, Perkins Engine, 1104D..........................................216 315.115CC Harness, Perkins Engine, 1104D.........................................220 315.115D Harness, Perkins 854T, Tier 4, Super X..................................222 315.115DD Harness, Perkins 854T, Tier4, Super x..................................226 315.116 Harness,Harness, Tcon J15 Pwr, Super-X...................................230 315.117 Harness, Lower Ls/Scon, SX-150...........................................232 315.117A Harness, Lower Ls/Scon, SX150...........................................236 315.118 Switch Assy, Cable Break ##2, Super-X....................................240 315.119 Harness, Upper Limit Switch, SX-150......................................242 315.120 Harness, Cable Tension ##1, SX-150.......................................244 315.121 Harness, Cable Break ##1, Super-X........................................246 315.122 Sensor, Angle, 40 Deg, CCW...............................................248 315.123 Harness, Zero Tube Limit Switch, Super-X.................................250 315.124 Switch Assy, 10 Deg Oper, Super-X........................................252 315.125 Switch Assy, 3ft Ext Oper, Super-X.......................................254 315.126 Sensor, Angle, 105 Deg, CW...............................................256 315.128 Switch Assy, Drive Enable, Left, Super-X.................................258 315.129 Switch Assy, Drive Enable, Right, Super-X................................260 315.130 Switch Assy, Drive Enable, Safe, Super-X.................................262 315.131 Harness, Ground Control Box, Super-X.....................................264 315.132 Harness, Work Lights, Super X............................................266 315.133 Switch Assy, 150ft Ext Oper/Safety, Super-X..............................268 315.134 Switch Assy, 3.5ft Ext Safety, Super-X...................................270 315.135 Switch Assy, Cable Break ##1, Super-X....................................272 315.136 Switch Assy, Axle Safety, Super-X........................................274 315.137 Subassy, Steer Sensor....................................................276 315.138 Harn, Platform, Opa, ALC1000.............................................278 315.138A Plug, Blanking..........................................................280 316.1 Wire Harness Diagram - View 2..............................................282 316.101 Cable Assy, Aux Batt Jumper, RED.........................................284 316.102 Cable Assy, Aux, RED, 21.5"..............................................286 316.103 Cable Assy, Aux, RED, 117"...............................................288 316.104 Cable Assy, Aux, RED, 17.5"..............................................290 316.105 Cable Assy, Aux, Black, 17"..............................................292 316.106 Cable Assy, Aux, Black, 22"..............................................294 316.107 Cable Assy, Aux, Black, 148".............................................296 316.108 Battery Cable, 2/0 GA, Red, 72"..........................................298 316.108A Battery Cable, 2/0 GA, Red, 109.5"......................................300 316.109 Battery Cable, 2/0 GA, Black, 82"........................................302 316.109A Battery Cable, 2/0 GA, Black, 73".......................................304 316.110 Cable, Generator To J-Box................................................306 316.110A Cable, Gen To J-Box, SX EU..............................................308 316.111 Harness, Lower Ac/3p Pwr Cable, SX-150...................................310 316.112 Harness, Upper AC/3P PWR Cable...........................................312 400 Engine Components................................................................314 401.1 Deutz TD2011-L04i Engine - View 1..........................................314 402.1 Deutz TD2011-L04i Engine - View 2..........................................318 403.1 Deutz TD2011-L04i Engine - View 3..........................................324 404.1 Deutz D2.9L4 Engine, View 1................................................328 405.1 Deutz D2.9L4 Engine, View 2................................................332 406.1 Deutz D2.9L4 Engine, View 3................................................336 407.1 Deutz D2.9L4 Engine, View 4................................................340 408.1 Deutz D2.9L4 Engine, View 5................................................342 409.1 Deutz Engine Attached Components...........................................346 410.1 Perkins 1104D-44T - View 1.................................................348 411.1 Perkins 1104D-44T - View 2.................................................352 412.1 Perkins 1104D-44T - View 3.................................................356 413.1 Perkins 854F-E34T Engine, View 1...........................................362 414.1 Perkins 854F-E34T Engine, View 2...........................................366 415.1 Perkins 854F-E34T Engine, View 3...........................................370 416.1 Perkins 854F-E34T Engine, View 4...........................................374 417.1 Perkins Engine Attached Components.........................................378 418.1 Deutz TCD 2.2L, Stage V - View 1 (from SN SX150H-612)......................380 419.1 Deutz TCD 2.2L, Stage V - View 2 (from SN SX150H-612)......................382 420.1 Deutz TCD 2.2L, Stage V - View 3 (from SN SX150H-612)......................386 421.1 Deutz TCD 2.2L, Stage V - View 4 (from SN SX150H-612)......................390 422.1 Deutz TCD 2.2L, Stage V - View 5 (from SN SX150H-612)......................394 423.1 Deutz TCD 2.2L, Stage V - View 6 (from SN SX150H-612)......................398 424.1 Deutz TCD 2.2L, Stage V - View 7 (from SN SX150H-612)......................402 500 Boom Components..................................................................406 501.1 Boom Components............................................................406 502.1 Boom Lift Cylinder.........................................................408 503.1 Cable Track Installation...................................................410 504.1 Primary Extend Cylinder (to SN SX150H-636).................................416 504.2 Primary Extend Cylinder (from SN SX150H-637)...............................418 505.1 Cable Assembly - View 1....................................................420 506.1 Cable Assembly - View 2....................................................424 507.1 Cable Assembly - View 3....................................................428 508.1 Boom Tube One - Wear Pads, View 1..........................................430 509.1 Boom Tube One - View 2.....................................................432 510.1 Boom Tube Two - Wear Pads..................................................436 511.1 Boom Tube Three - Wear Pads, View 1........................................440 512.1 Boom Tube Three - Wear Pads, View 2........................................444 513.1 Boom Tube Four - Wear Pads.................................................448 514.1 Jib Rotator Installation...................................................450 515.1 Jib Rotator Housing........................................................454 516.1 Jib Boom and Platform Rotator..............................................458 600 Platform Components..............................................................462 601.1 Platform Installation - View 1.............................................462 602.1 Platform Installation - View 2 (to SN 200).................................466 602.2 Platform Installation (from SN 201)........................................470 602.3 Platform Installation (From SN SX150H-573).................................474 603.1 Platform Controls..........................................................478 604.1 Platform J Box Assembly....................................................484 605.1 Joysticks..................................................................490 700 Hydraulic Components.............................................................492 701.1 Traction Manifold..........................................................492 702.1 Steer and Axle Manifold (to SN SX150H-507).................................496 702.2 Steer and Axle Manifold (from SN SX150H-508)...............................502 703.1 Function Manifold - View 1.................................................508 703.2 Function Manifold - View 2.................................................512 704.1 Jib, Level and Rotation Manifolds (to SN SX150H-518).......................514 704.2 Jib, Level and Rotation Manifolds (from SN SX150H-519).....................518 705.1 Generator Manifold and Function Enable Valve...............................522 706.1 Hydraulic Pumps............................................................524 707.1 Hydraulic Hoses and Fittings, Drive System.................................526 708.1 Hydraulic Hoses and Fittings, Steering System..............................530 709.1 Hydraulic Hoses and Fittings - Turntable...................................532 710.1 Hydraulic Hoses and Fittings - Turntable...................................538 711.1 Hydraulic Hoses and Fittings - Boom Components.............................542 800 Accessories......................................................................546 801.1 Platform Accessories (to SN 200)...........................................546 801.2 Platform Accessories (from SN 201).........................................548 802.1 Half-Mesh and Pipe Cradle Options (to SN 200)..............................550 802.2 Half-Mesh and Pipe Cradle Options (from SN 201)............................552 803.1 Operator Protection Structure..............................................554 804.1 Drive and Work Light Package...............................................556 805.1 Platform Control Box Cover.................................................558 806.1 Engine Air Precleaner......................................................560 807.1 Air Line to Platform.......................................................562 808.1 Load Sense.................................................................564 808.2 Load Sense (from SN SX150H-612)............................................566 809.1 Cold Start Package.........................................................568 810.1 Cold Start Heater..........................................................570 811.1 Ground Control LCD Heater..................................................572 812.1 Platform Level Recovery and Rocker Joystick................................574 813.1 Welder Option..............................................................576 814.1 Anemometer Option..........................................................580 815.1 Hostile Package - View 1...................................................582 815.2 Hostile Package - View 2...................................................584 816.1 Fall Arrest Bar............................................................586 817.1 Operators Protection Alarm (to January 2017)...............................588 817.2 Lift Guard Contact Alarm Option (from January 2017)........................592 818.1 Pass Option, Deutz TD2.9...................................................596 818.2 Pass Option, Deutz TCD 2.2L Stage V (from SN SX150H-612)...................598 819.1 Telematics Option (from SN SX15015H-101)...................................600 820.1 Lift Tools Access Deck - 8 Feet (from SN SX150H-201).......................602 821.1 Lift Tools Access Deck - 6 Feet (from SN SX150H-201).......................606 .................................................................................610 Part Number Index........................................................................612
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S.S 04/24
