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Genie Lift Truck SX-180 Parts Manual 1263380 – PDF DOWNLOAD
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The Genie Lift Truck SX-180 Parts Manual 1263380 is a comprehensive guide detailing the components, specifications, and maintenance procedures for the Genie SX-180 telescopic boom lift. This PDF download serves as a crucial resource for technicians and operators, ensuring optimal performance and safety compliance.
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Description
Genie Lift Truck SX-180 Parts Manual 1263380 – PDF DOWNLOAD
The Genie Lift Truck SX-180 Parts Manual 1263380 is a comprehensive guide detailing the components and assembly instructions for the SX-180 model. This PDF download offers essential information for maintenance, repairs, and troubleshooting of the Genie Lift Truck, aiding operators in maximizing performance and safety.
FILE DETAILS:
Genie Lift Truck SX-180 Parts Manual 1263380 – PDF DOWNLOAD
Language : English
Pages : 646
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Genie Lift Truck SX-180 Parts Manual 1263380 – PDF DOWNLOAD
How to Order Parts
Please be prepared with the following information when ordering replacement parts for your Terex or Genie product.
- Machine model number
- Machine serial number
- Part number
- Part description and quantity
- Purchase order number
- “Ship to” address
- Desired method of shipment
- Name and telephone number of the authorized distributor in your area
Use the Service Parts Fax Order Form on the next page and fax your order to our Parts Department.
If you don’t know the name of your authorized distributor, or if your area is not currently serviced by an authorized distributor, please call Terex or Genie Industries.
TABLE OF CONTENTS:
Genie Lift Truck SX-180 Parts Manual 1263380 – PDF DOWNLOAD
SX-180 MC (1263380)...................................................................... 0 001 Parts Stocking List.............................................................. 14 001.1 Parts Stocking List........................................................ 14 100 Decals........................................................................... 18 101.1 Decals with Words, Hydraulic Tank Side (to SN SX180H-744).................. 18 102.1 Decals with Words, Hydraulic Tank Side (chassis) (to SN SX180H-744)........ 22 103.1 Decals with Words, Engine Side (to SN SX180H-744).......................... 24 104.1 Decals with Words, Engine Side (chassis) (to SN SX180H-744)................ 26 105.1 Decals with Words, Boom (to SN SX180H-744)................................. 28 106.1 Decals with Words, Platform (to SN SX180H-744)............................. 30 107.1 Decals with Symbols, Hydraulic Tank Side (to SN SX180H-744)................ 32 108.1 Decals with Symbols, Hydraulic Tank Side (chassis) (to SN SX180H-744)...... 34 109.1 Decals with Symbols, Engine Side (to SN SX180H-744)........................ 36 110.1 Decals with Symbols, Engine Side (chassis) (to SN SX180H-744).............. 38 111.1 Decals with Symbols, Boom (to SN SX180H-744)............................... 40 112.1 Decals with Symbols, Platform (to SN SX180H-744)........................... 42 113.1 Decals with Words, Hydraulic Tank Side (from SN SX180H-745)................ 44 114.1 Decals with Words, Hydraulic Tank Side (chassis) (from SN SX180H-745)...... 48 115.1 Decals with Words, Engine Side (from SN SX180H-745)........................ 50 116.1 Decals with Words, Engine Side (chassis) (from SN SX180H-745).............. 54 117.1 Decals with Words, Boom (from SN SX180H-745)............................... 56 118.1 Decals with Words, Platform (from SN SX180H-745)........................... 58 119.1 Decals with Symbols, Hydraulic Tank Side (from SN SX180H-745).............. 60 120.1 Decals with Symbols, Hydraulic Tank Side (chassis) (from SN SX180H-745).... 62 121.1 Decals with Symbols, Engine Side (from SN SX180H-745)...................... 64 122.1 Decals with Symbols, Engine Side (chassis) (from SN SX180H-745)............ 66 123.1 Decals with Symbols, Boom (from SN SX180H-745)............................. 68 124.1 Decals with Symbols, Platform (from SN SX180H-745)......................... 70 200 Drive Chassis Components......................................................... 72 201.1 Chassis Components, Top View............................................... 72 202.1 Chassis Components, Bottom View............................................ 74 203.1 Chassis Components, Tank Side.............................................. 78 204.1 Chassis Components, Engine Side............................................ 82 205.1 Steer Yoke, Wheel Drive and Motor.......................................... 86 300 Turntable Components............................................................. 90 301.1 Turntable Center Components - View 1....................................... 90 302.1 Turntable Center Components - View 2....................................... 94 303.1 Turntable Covers - Engine Side............................................. 98 303.2 Turntable Covers - Engine Side.............................................100 304.1 Engine Side Components, Fuel Tank..........................................104 305.1 Engine Side, Hose Clamps and Guides........................................106 306.1 Engine Side, Welder GEN. Bulkhead Assembly.................................108 307.1 Engine Side, Relay Fuse Assembly...........................................112 307.2 Fuse Assembly Deutz TD 2.9L4 and Perkins 854F-E34T - View 1................116 307.3 Fuse Assembly Deutz TD 2.9L4 and Perkins 854F-E34T - View 2................118 308.1 Welder Generator Enclosure (7.5 kW, 208/120 60HZ)..........................120 308.2 Welder Generator Enclosure (12 kW, 208/120 60HZ)...........................122 308.3 Welder Generator Enclosure (7.5 kW, 110/55 50HZ)...........................124 308.4 Welder Generator Enclosure (7.5 kW, 240/415 50HZ)..........................126 308.5 Welder Generator Enclosure (7.5 KW,230VAC,1PH,50HZ,AU).....................128 309.1 Turntable Covers,Tank Side.................................................130 309.2 Turntable Covers,Tank Side.................................................132 310.1 Tank Side, Swing Drive, Hose Clamps and Guides.............................136 311.1 Tank Side, Battery Bulkhead Assembly.......................................140 312.1 Hydraulic Tank Components..................................................142 313.1 Ground Control Box Deutz TD2011-L04i and Perkins 1104D-44T - View 1........146 313.2 Ground Control Box Deutz TD2011-L04i and Perkins 1104D-44T - View 2........150 314.1 Ground Control Box - View 1................................................154 314.2 Ground Control Box - View 2................................................158 315.1 Wire Harness Diagram - View 1..............................................162 315.101 Harness, Lights, Super X.................................................168 315.102 Harness, PCON Toggle Switches, Super-X...................................170 315.103 Harness, Lower Boom Cable, Super-X.......................................172 315.104 Harness, Lower Boom Cable, Super-X.......................................174 315.104A Harness, Upper Boom Cable...............................................176 315.105 Harness, PCON Joystick, Super-X..........................................178 315.106 Harness, Platform, Super-X...............................................180 315.106A Harness,Platform/JIB, Loop..............................................182 315.106B Harness, Platform/Jib, Loop.............................................184 315.107 Harness, Flashing Beacon.................................................186 315.108 Foot Switch W/Pigtail....................................................188 315.109 Assy, LS, Load Sense, ALC1000............................................190 315.111 SW Assy, Jib Rot CCW, Safety.............................................192 315.112 Switch Assy, Jib Rotated CCW, Super-X....................................194 315.113 Harness, Drive, Super-X..................................................196 315.113A Harness, Drive Chassis..................................................198 315.114 Harness, Function Manifold, Super X 180RJ................................200 315.115 Harness, Deutz Engine, TD2011L04i........................................202 315.115A Harness, Deutz 2.9, Tier 4, Super X.....................................206 315.115B Harness, Perkins Engine, 1104D..........................................208 315.115BB Harness, Deutz 2.9, Tier 4, Super x....................................212 315.115C Harness, Perkins 854T, Tier 4, Super X..................................216 315.115CC Harness, Perkins Engine, 1104D.........................................220 315.115D Harness, Perkins 854T, Tier 4, Super X..................................222 315.115DD Harness, Perkins 854T, Tier4, Super x..................................226 315.116 Harness, TCON J15 PWR, Super-X...........................................230 315.117 Harness, Lower LS/SCON, Super-X 180RJ....................................232 315.117A Harness, Lower LS/SCON, SX180...........................................234 315.118 Switch Assy, Cable Break ##2, Super-X....................................236 315.119 Harness, Upper Limit Switch, Super X.....................................238 315.120 Harness, JIB Manifold, Super-X...........................................240 315.121 Harness, Cable Break ##1, Super-X........................................242 315.122 Sensor, Angle, 40 Deg, CCW...............................................244 315.123 Harness, Zero Tube Limit Switch, Super-X.................................246 315.124 Switch Assy, 10 Deg Oper, Super-X........................................248 315.125 Switch Assy, 3ft Ext Oper, Super-X.......................................250 315.126 Sensor, Angle, 105 Deg, CW...............................................252 315.128 Switch Assy,Drive Enable,Left,Super-X....................................254 315.129 Switch Assy,Drive Enable,Right,Super-X...................................256 315.130 Switch Assy,Drive Enable,Safe,Super-X....................................258 315.131 Harness, Ground Control Box, Super-X.....................................260 315.132 Harness, Work Lights, Super-X............................................262 315.133 Switch Assy, 150ft Ext Oper/Safety, Super-X..............................264 315.134 Switch Assy, 3.5ft Ext Safety, Super-X...................................266 315.135 Switch Assy, Cable Break ##1, Super-X....................................268 315.136 Switch Assy, Axle Safety , Super-X.......................................270 315.137 Subassy, Steer Sensor....................................................272 315.138 Harness, LSB2RO/LSB2RS Boom, Super-X.....................................274 315.139 Switch Assy, 151Ft RET Safety , Super-X..................................276 315.140 Switch Assy, 151Ft RET Oper , Super-X....................................278 315.141 Harn,Platform,OPA,ALC1000................................................280 315.141A Plug Blanking...........................................................282 316.1 Wire Harness Diagram - View 2..............................................284 316.101 Cable Assy,AUX Batt Jumper, Red..........................................286 316.102 Cable Assy, AUX, Red, 21.5"..............................................288 316.103 Cable Assy, Aux, Red, 117"...............................................290 316.104 Cable Assy, Aux, Red, 17.5"..............................................292 316.105 Cable Assy, AUX, Black, 17"..............................................294 316.106 Cable Assy, AUX, Black, 22"..............................................296 316.107 Cable Assy, Aux, Black, 148"............................................298 316.108 Battery Cable, 2/0 GA, Red, 72".........................................300 316.108A Battery Cable, 2/0 GA, Red, 109.5"......................................302 316.109 Battery Cable, 2/0 GA, Black, 82"........................................304 316.109A Battery Cable, 2/0 GA, Black, 73".......................................306 316.110 Cable, Generator To J-Box................................................308 316.110A Cable, Gen To J-Box, SX EU..............................................310 316.111 Harness, Lower AC/3P Pwr Cable...........................................312 316.112 Harness, Upper AC/3P Pwr Cable...........................................314 400 Engine Components................................................................316 401.1 Deutz TD2011-L04i Engine - View 1..........................................316 402.1 Deutz TD2011-L04i Engine - View 2..........................................320 403.1 Deutz TD2011-L04i Engine - View 3..........................................326 404.1 Deutz D2.9L4 Engine, View 1................................................330 405.1 Deutz D2.9L4 Engine, View 2................................................334 406.1 Deutz D2.9L4 Engine, View 3................................................338 407.1 Deutz D2.9L4 Engine, View 4................................................342 408.1 Deutz D2.9L4 Engine, View 5................................................344 409.1 Deutz Engine Attached Components...........................................348 410.1 Perkins 1104D-44T - View 1.................................................350 411.1 Perkins 1104D-44T - View 2.................................................354 412.1 Perkins 1104D-44T - View 3.................................................358 413.1 Perkins 854F-E34T Engine, View 1...........................................364 414.1 Perkins 854F-E34T Engine, View 2...........................................368 415.1 Perkins 854F-E34T Engine, View 3...........................................372 416.1 Perkins 854F-E34T Engine, View 4...........................................376 417.1 Perkins Engine Attached Components.........................................380 418.1 Deutz TCD 2.2L, Stage V - View 1 (from SN SX180H-743)......................382 419.1 Deutz TCD 2.2L, Stage V - View 2 (from SN SX180H-743)......................384 420.1 Deutz TCD 2.2L, Stage V - View 3 (from SN SX180H-743)......................388 421.1 Deutz TCD 2.2L, Stage V - View 4 (from SN SX180H-743)......................392 422.1 Deutz TCD 2.2L, Stage V - View 5 (from SN SX180H-743)......................396 423.1 Deutz TCD 2.2L, Stage V - View 6 (from SN SX180H-743)......................400 424.1 Deutz TCD 2.2L, Stage V - View 7 (from SN SX180H-743)......................404 500 Boom Components..................................................................408 501.1 Boom Components............................................................408 502.1 Boom Lift Cylinder.........................................................410 503.1 Cable Track Installation...................................................412 504.1 Secondary Extend Cylinder..................................................418 505.1 Primary Extend Cylinder (to SN SX180H-790).................................420 505.2 Primary Extend Cylinder (from SN SX180H-791)...............................422 506.1 Cable Assembly - View 1....................................................424 507.1 Cable Assembly - View 2....................................................428 508.1 Cable Assembly - View 3....................................................432 509.1 Boom Tube Zero - Wear Pads.................................................434 510.1 Boom Tube Zero - Inner Cable Track.........................................436 511.1 Boom Tube One - Wear Pads..................................................440 512.1 Boom Tube Two - Wear Pads..................................................442 513.1 Boom Tube Three - Wear Pads, View 1........................................446 514.1 Boom Tube Three - Wear Pads, View 2........................................450 514.2 Boom Tube Three - Wear Pads, View 2........................................454 515.1 Boom Tube Four - Wear Pads.................................................458 516.1 Jib Rotator Installation...................................................460 517.1 Jib Rotator Housing........................................................464 518.1 Jib Boom and Platform Rotator..............................................468 600 Platform Components..............................................................472 601.1 Platform Installation - View 1.............................................472 602.1 Platform Installation - View 2 (to SN 354).................................476 602.2 Platform Installation - View 2 (from SN 355)...............................480 602.3 Platform Installation (From SN SX180H-685).................................484 603.1 Platform Controls..........................................................488 604.1 Platform J Box Assembly....................................................494 605.1 Joysticks..................................................................500 700 Hydraulic Components.............................................................502 701.1 Traction Manifold..........................................................502 702.1 Steer and Axle Manifold (to SN SX180H-604).................................506 702.2 Steer and Axle Manifold (from SN SX180H-605)...............................512 703.1 Function Manifold - View 1.................................................518 703.2 Function Manifold - View 2.................................................522 704.1 Jib, Level and Rotation Manifolds (to SN SX180H-612).......................524 704.2 Jib, Level and Rotation Manifold (from SN SX180H-613)......................528 705.1 Generator Manifold and Function Enable Valve...............................532 706.1 Hydraulic Pumps............................................................534 707.1 Hydraulic Hoses and Fittings, Drive System.................................536 708.1 Hydraulic Hoses and Fittings, Steering System..............................540 709.1 Hydraulic Hoses and Fittings - Turntable...................................542 710.1 Hydraulic Hoses and Fittings - Turntable...................................548 711.1 Hydraulic Hoses and Fittings - Boom Components.............................552 800 Accessories......................................................................556 801.1 Platform Accessories (to SN 354)...........................................556 801.2 Platform Accessories (from SN 355).........................................558 802.1 Half-Mesh and Pipe Cradle Options (to SN 354)..............................560 802.2 Half-Mesh and Pipe Cradle Options (from SN 355)............................562 802.3 Half-Mesh and Pipe Cradle Options (from SN 355)............................564 803.1 Operator Protection Structure..............................................566 804.1 Drive and Work Light Package...............................................568 805.1 Platform Control Box Cover.................................................570 806.1 Engine Air Precleaner......................................................572 807.1 Air Line to Platform.......................................................574 808.1 Load Sense.................................................................576 808.2 Load Sense (from SN SX180H-745)............................................578 809.1 Cold Start Package.........................................................580 810.1 Cold Start Heater..........................................................582 811.1 Ground Control LCD Heater..................................................584 812.1 Platform Level Recovery and Rocker Joystick................................586 813.1 Welder Option..............................................................588 814.1 Anemometer Option..........................................................592 815.1 Hostile Package - View 1...................................................594 815.2 Hostile Package - View 2...................................................598 816.1 Fall Arrest Bar............................................................600 817.1 Operators Protection Alarm (to January 2017)...............................602 817.2 Lift Guard Contact Alarm Option (from January 2017)........................606 818.1 Pass Option, Deutz TD2.9...................................................610 818.2 Pass Option, Deutz TCD 2.2L Stage V (from SN SX180H-743)...................612 819.1 Telematics Option..........................................................614 820.1 Lift Tools Access Deck - 8 Feet (from SN SX180H-365).......................616 821.1 Lift Tools Access Deck - 6 Feet (from SN SX180H-365).......................620 .................................................................................624 Part Number Index........................................................................626
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S.S 04/24
