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Genie S-100 S-105 S-120 S-125 服务手册 102916CS – PDF DOWNLOAD
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Genie S-100 S-105 S-120 S-125 服务手册 102916CS – PDF DOWNLOAD
Language : Chinese
Pages : 317
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie S-100 S-105 S-120 S-125 服务手册 102916CS – PDF DOWNLOAD
Cover............................................................................................................................... 1 Safety Rules........................................................................................................................ 5 Table of Contents................................................................................................................... 7 Specifications...................................................................................................................... 17 Machine Specifications S-120/125................................................................................................ 17 Performance Specifications S-120/125............................................................................................ 18 Machine Specifications S-100/105................................................................................................ 19 Performance Specifications S-100/105............................................................................................ 21 Hydraulic Oil Specifications.................................................................................................... 22 Hydraulic Oil Components........................................................................................................ 23 Deutz Engine F4L913............................................................................................................. 25 Deutz Engine BF4L2011........................................................................................................... 26 Deutz Engine TD2011L04i......................................................................................................... 27 Perkins Engine 1004-42.......................................................................................................... 29 Perkins Engine 1104C-44......................................................................................................... 30 Perkins Engine 804D-33T ........................................................................................................ 32 Cummins Engine B3.3T............................................................................................................ 34 Cummins Engine B3.9L............................................................................................................ 35 Cummins Engine B4.5L............................................................................................................ 36 Machine Torque Specifications................................................................................................... 37 Hydraulic Hose and Fitting Torque Specifications................................................................................ 37 SAE and Metric Fastener Torque Chart............................................................................................ 39 Scheduled Maintenance Procedures.................................................................................................... 41 Maintenance Inspection Report................................................................................................... 45 Checklist A Procedure........................................................................................................... 47 A-1 Inspect the Manuals and Decals.......................................................................................... 47 A-2 Perform Pre-operation Inspection........................................................................................ 48 A-3 Perform Function Tests.................................................................................................. 48 A-4 Perform Engine Maintenance- Perkins Models.............................................................................. 49 A-5 Perform Engine Maintenance- Cummins Models.............................................................................. 49 A-6 Check the Hydraulic Filter Condition Indicators......................................................................... 50 A-7 Perform 30 Day Service.................................................................................................. 51 A-8 Perform Engine Maintenance- Perkins Models.............................................................................. 52 A-9 Perform Engine Maintenance- Deutz Models................................................................................ 52 A-10 Grease the Turntable Rotation Bearing and Rotate Gear.................................................................. 53 A-11 Grease the Extendable Axles............................................................................................ 53 A-12 Replace the Drive Hub Oil.............................................................................................. 54 Checklist B Procedures.......................................................................................................... 56 B-1 Inspect the Batteries................................................................................................... 56 B-2 Inspect the Electrical Wiring........................................................................................... 57 B-3 Check the Engine Oil Cooler and Cooling Fins- Deutz Models.............................................................. 59 B-4 Inspect the Engine Air Filter........................................................................................... 60 B-5 Perform Hydraulic Oil Analysis.......................................................................................... 61 B-6 Perform Engine Maintenance- Deutz Models................................................................................ 61 B-7 Perform Engine Maintenance- Cummins Models.............................................................................. 62 B-8 Check the Exhaust System................................................................................................ 62 B-9 Inspect the Tires, Wheels and Lug Nut Torque............................................................................ 63 B-10 Check the Drive Hub Oil Level and Fastener Torque...................................................................... 64 B-11 Confirm the Proper Brake Configuration................................................................................. 65 B-12 Check and Adjust the Engine RPM........................................................................................ 66 B-13 Test the Key Switches.................................................................................................. 69 B-14 Test the Ground Control Override....................................................................................... 70 B-15 Test the Platform Self-leveling........................................................................................ 71 B-16 Test the Safety Envelope and Circuits.................................................................................. 72 B-17 Inspect the Fuel and Hydraulic Tank Cap Venting Systems................................................................ 78 B-18 Test the Engine Idle Select Operation.................................................................................. 79 B-19 Test the Drive Brakes.................................................................................................. 80 B-20 Test the Drive Speed- Stowed Position.................................................................................. 80 B-21 Test the Drive Speed- Raised or Extended Position...................................................................... 81 B-22 Inspect the Boom Extend/Retract Cables................................................................................. 82 Checklist C Procedures.......................................................................................................... 84 C-1 Perform Engine Maintenance- Deutz Models................................................................................ 84 C-2 Perform Engine Maintenance- Cummins Models.............................................................................. 84 C-3 Perform Engine Maintenance- Perkins Models.............................................................................. 85 C-4 Replace the Engine Air Filter Element................................................................................... 85 C-5 Grease the Platform Overload Mechanism (if equipped).................................................................... 86 C-6 Test the Platform Overload System (if equipped)......................................................................... 86 Checklist D Procedures.......................................................................................................... 89 D-1 Check the Boom Wear Pads................................................................................................ 89 D-2 Check the Extendable Axle Wear Pads..................................................................................... 90 D-3 Check the Free-wheel Configuration...................................................................................... 91 D-4 Check the Turntable Rotation Bearing Bolts.............................................................................. 92 D-5 Check the Turntable Rotation Gear Backlash.............................................................................. 93 D-6 Replace the Drive Hub Oil............................................................................................... 95 D-7 Inspect for Turntable Bearing Wear...................................................................................... 97 D-8 Perform Engine Maintenance- Deutz Models................................................................................ 98 D-9 Perform Engine Maintenance- Perkins Models.............................................................................. 98 D-10 Perform Engine Maintenance- Cummins Models............................................................................. 99 D-11 Replace the Hydraulic Filter Elements.................................................................................. 99 Checklist E Procedures..........................................................................................................102 E-1 Test or Replace the Hydraulic Oil.......................................................................................102 E-2 Perform Engine Maintenance- Cummins Models..............................................................................104 E-3 Perform Engine Maintenance- Perkins Models..............................................................................104 E-4 Perform Engine Maintenance- Perkins Models..............................................................................105 E-5 Perform Engine Maintenance- Deutz Models................................................................................105 E-6 Perform Engine Maintenance- Perkins Models..............................................................................106 E-7 Perform Engine Maintenance- Deutz Models................................................................................106 E-8 Perform Engine Maintenance- Perkins Models..............................................................................107 E-9 Perform Engine Maintenance- Perkins Models..............................................................................107 E-10 Perform Engine Maintenance- Deutz Models...............................................................................108 E-11 Perform Engine Maintenance- Perkins Models.............................................................................108 E-12 Perform Engine Maintenance- Deutz Models...............................................................................109 E-13 Replace the Boom Extend/Retract Cables.................................................................................109 Repair Procedures...................................................................................................................111 Display Module..................................................................................................................112 Platform Controls...............................................................................................................116 1-1 Circuit Boards..........................................................................................................117 1-2 Membrane Decal..........................................................................................................118 1-3 Joystick Controllers....................................................................................................119 Platform Components.............................................................................................................126 2-1 Platform................................................................................................................126 2-2 Platform Leveling Cylinder..............................................................................................126 2-3 Platform Rotator........................................................................................................128 2-4 Platform Level Sensor...................................................................................................131 2-5 Platform Overload System................................................................................................132 Jib Boom Components.............................................................................................................135 3-1 Jib Boom, S-105 & S-125 Models..........................................................................................135 3-2 Jib Boom Lift Cylinder, S-105 & S-125 Models............................................................................137 Boom Components.................................................................................................................138 4-1 Cable Track.............................................................................................................139 4-2 Boom....................................................................................................................142 4-3 Boom Lift Cylinder......................................................................................................153 4-4 Extension Cylinders.....................................................................................................155 4-5 Boom Extend/Retract Cables..............................................................................................159 Turntable Covers................................................................................................................163 5-1 Turntable Covers........................................................................................................163 Engines.........................................................................................................................165 6-1 RPM Adjustment..........................................................................................................165 6-2 Flex Plate..............................................................................................................165 6-3 Oil Pressure and Coolant Temperature Sending Units- Cummins and Perkins Models..........................................167 6-4 Oil Pressure and Temperature Sending Units- Deutz Models................................................................167 Ground Controls.................................................................................................................168 7-1 Circuit Boards..........................................................................................................168 7-2 Membrane Decal..........................................................................................................169 7-3 Control Relays..........................................................................................................170 Limit Switches..................................................................................................................172 8-1 Limit Switches..........................................................................................................173 8-2 Limit Switch and Level Sensor Locations.................................................................................176 8-3 Limit Switch Functions..................................................................................................177 Hydraulic Pumps.................................................................................................................180 9-1 Function Pumps..........................................................................................................180 9-2 Drive Pump..............................................................................................................181 9-3 Auxiliary Pump..........................................................................................................184 Manifolds.......................................................................................................................186 10-1 Function Manifold Components, S-100 & S-105 Models (serial number 136).................................................186 10-2 Function Manifold Components, S-100 & S-105 Models (after serial number 136)...........................................190 10-3 Valve Adjustments- Function Manifold, S-100 & S-105 Models.............................................................194 10-4 Proportional Valve- Function Manifold..................................................................................195 10-5 Function Manifold Components, S-120 & S-125 Models (before serial number 431)..........................................196 10-6 Function Manifold Components, S-120 & S-125 Models (from serial number 431 to 574).....................................200 10-7 Function Manifold Components, S-120 & S-125 Models (after serial number 574)...........................................204 10-8 Valve Adjustments- Function Manifold, S-120 & S-125 Models.............................................................208 10-9 Proportional Valves- Function Manifold.................................................................................209 10-10 Platform Manifold Components, S-100 & S-120 Models....................................................................210 10-11 Platform Manifold Components, S-105 & S-125 Models....................................................................212 10-12 Proportional Valves- Platform Manifolds...............................................................................214 10-13 Platform Rotate Counterbalance Valve Manifold Components..............................................................214 10-14 Turntable Rotation Manifold Components................................................................................215 10-15 Steer and Axle Extend/Retract Manifold Components- View 1.............................................................216 10-16 Steer and Axle Extend/Retract Manifold Components- View 2.............................................................218 10-17 Valve Adjustments- Steer and Axle Extend/Retract Manifold.............................................................222 10-18 Traction Manifold Components (S-100/105- before serial number 291)(S-120/125- before serial number 1195)..............224 10-19 Traction Manifold Components (S-100/105- after serial number 290)(S-120/125- after serial number 1194)................228 10-20 Valve Adjustments- Traction Manifold..................................................................................232 10-21 Valve Coils...........................................................................................................232 Fuel and Hydraulic Tanks........................................................................................................235 11-1 Fuel Tank..............................................................................................................235 11-2 Hydraulic Tank.........................................................................................................236 Turntable Rotation Components...................................................................................................238 12-1 Turntable Rotation Hydraulic Motor and Drive Hub.......................................................................238 Axle Components.................................................................................................................242 13-1 Steer Sensors..........................................................................................................242 13-2 Yoke and Hub...........................................................................................................244 13-3 Drive Motor............................................................................................................246 13-4 Drive Hub..............................................................................................................247 13-5 Steering Cylinders.....................................................................................................248 13-6 Extendable Axles.......................................................................................................249 Diagnostic Codes....................................................................................................................253 Schematics..........................................................................................................................263 Wire Circuit Legend.............................................................................................................264 Limit Switches..................................................................................................................270 Relay Layout....................................................................................................................272 Drive Chassis Controller Pin Legend.............................................................................................273 Platform Controller Pin Legend..................................................................................................274 Turntable Controller Pin Legend.................................................................................................275 Electrical Symbols Legend.......................................................................................................276 Hydraulic Symbols Legend........................................................................................................277 Safety Circuit Schematic........................................................................................................279 Engine Options- Perkins and Cummins S-100/105 (before sn 216) S-120/125 (before sn 921) ........................................282 Engine Options- Perkins S-100/105 (from sn 216 to 247) S-120/125 (from sn 921 to 984)........................................283 Engine Options- Perkins S-100/105 (from sn 216 to 247) S-120/125 (from sn 921 to 984)........................................286 Engine Options- Cummins S-100/105 (from sn 216 to 247) S-120/125 (from sn 921 to 984) .........................................287 Engine Options- Cummins S-100/105 (from sn 248) S-120/125 (from sn 985).....................................................290 Electrical Schematic- Generator Options.........................................................................................292 Electrical Schematic- 12 kW Hydraulic Generator (welder option).................................................................293 Hydraulic Schematic- 12 kW Generator (welder option)............................................................................295 Hydraulic Schematics, S-100/105.................................................................................................298 HS, S-100/105 (sn 136)......................................................................................................298 HS, S-100/105 (sn 137 to 150)...............................................................................................299 HS, S-100/105 (sn 291 to 738)...............................................................................................302 HS, S-100/105 (from sn 739) ................................................................................................303 Hydraulic Schematics, S-120/125.................................................................................................306 HS, S-120/125 (sn 404 to 430)...............................................................................................306 HS, S-120/125 (sn 431 to 1194)..............................................................................................307 HS, S-120/125 (sn 1194 to 2634) ............................................................................................310 HS, S-120/125 (from sn 2635) ...............................................................................................311 Electrical Schematic, S-100/105 (before sn 231) S-120/125 (before sn 921) ..............................................313 Electrical Schematic, S-100/105 (from sn 231 to sn 809) S-120/125 (from sn 921 to sn 2709 )....314 Electrical Schematic, S-100/105 (from sn 810), S-120/125 (from sn 2710)..................................................315 Back Cover..........................................................................................................................316
S.S 04/24
