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Genie S-100 S-105 S-120 S-125 Service Manual 62401 – PDF DOWNLOAD
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Genie S-100 S-105 S-120 S-125 Service Manual 62401 – PDF DOWNLOAD
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Description
Genie S-100 S-105 S-120 S-125 Service Manual 62401 – PDF DOWNLOAD
Language : English
Pages : 497
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie S-100 S-105 S-120 S-125 Service Manual 62401 – PDF DOWNLOAD
Front Cover.............................................................. 1 Safety Rules............................................................. 5 Table of Contents........................................................ 7 Specifications........................................................... 19 Machine Specifications S-120/125..................................... 19 Performance Specifications S-120/125................................. 20 Machine Specifications S-100/105..................................... 21 Performance Specifications S-100/105................................. 23 Hydraulic Specifications............................................. 24 Perkins Engine 1004-42............................................... 25 Cummins Engine B3.9L................................................. 26 Deutz Engine F4L 913................................................. 27 Hydraulic Hose and Fitting Torque Specifications..................... 28 Theory of Operation...................................................... 29 Scheduled Maintenance Procedures......................................... 33 Table A Procedure........................................................ 39 A-1.................................................................. 39 A-2 to A-3........................................................... 40 A-4 to A-5........................................................... 41 A-6 to A-7........................................................... 42 A-8 to A-9........................................................... 44 A-10................................................................. 45 A-11 to A-12......................................................... 46 A-13 to A-14......................................................... 47 A-15................................................................. 48 A-16................................................................. 49 Table B Procedures....................................................... 50 B-1.................................................................. 50 B-2.................................................................. 51 B-3 to B-4........................................................... 53 B-5.................................................................. 54 B-6 to B-7........................................................... 55 B-8.................................................................. 56 B-9 to B-10.......................................................... 57 B-11................................................................. 58 B-12................................................................. 59 B-13................................................................. 62 B-14................................................................. 63 B-15................................................................. 64 B-16................................................................. 65 B-17................................................................. 71 B-18................................................................. 72 B-19 to B-20......................................................... 73 B-21................................................................. 74 B-22 to B-23......................................................... 75 Table C Procedures....................................................... 77 C-1 to C-2........................................................... 77 C-3 to C-4........................................................... 78 C-5 to C-6........................................................... 79 Table D Procedures....................................................... 82 D-1.................................................................. 82 D-2.................................................................. 83 D-3.................................................................. 84 D-4.................................................................. 85 D-5.................................................................. 86 D-6.................................................................. 88 D-7 to D-8........................................................... 90 D-9.................................................................. 91 D-10 to D-11......................................................... 92 D-12................................................................. 93 Table E Procedures....................................................... 95 E-1.................................................................. 95 E-2 to E-3........................................................... 97 E-4 to E-5........................................................... 98 E-6 to E-7........................................................... 99 E-8 to E-9...........................................................100 E-10 to E-11.........................................................101 E-12 to E-13.........................................................102 Troubleshooting Flow Charts..............................................103 Fault Code Chart.....................................................105 Chart 1..............................................................113 Chart 2..............................................................118 Chart 3..............................................................124 Chart 4..............................................................127 Chart 5..............................................................130 Chart 6..............................................................132 Chart 7..............................................................133 Chart 8..............................................................134 Chart 9..............................................................135 Chart 10.............................................................140 Chart 11.............................................................142 Chart 12.............................................................144 Chart 13.............................................................147 Chart 14.............................................................151 Chart 15.............................................................156 Chart 16.............................................................160 Chart 17.............................................................169 Chart 18.............................................................174 Chart 19.............................................................179 Chart 20.............................................................188 Chart 21.............................................................206 Chart 22.............................................................230 Chart 23.............................................................235 Chart 24.............................................................240 Chart 25.............................................................242 Chart 26.............................................................246 Chart 27.............................................................250 Chart 28.............................................................253 Chart 29.............................................................256 Chart 30.............................................................259 Chart 31.............................................................262 Chart 32.............................................................265 Chart 33.............................................................270 Chart 34.............................................................276 Chart 35.............................................................280 Chart 36.............................................................283 Chart 37.............................................................286 Chart 38.............................................................289 Chart 39.............................................................292 Chart 40.............................................................298 Chart 41.............................................................304 Chart 42.............................................................306 Chart 43.............................................................312 Chart 44.............................................................315 Schematics...............................................................317 Electrical Components................................................318 Wire Circuit Legend..................................................320 Wire Coloring........................................................322 Limit Switches.......................................................324 Relay Layout.........................................................326 Platform Controller Pin Legend.......................................328 Electrical Schematic Legend - Drive Chassis and Platform Controls....330 Electrical Schematic Legend - Ground Controls........................331 Electrical Symbols Legend............................................332 Limit Switch Harness Schematic.......................................333 S-100/105........................................................333 S-120/125........................................................334 Safety Circuit Schematic.............................................335 Electrical Schematics................................................336 Generators.......................................................336 Deutz Models.....................................................337 Cummins and Perkins Models.......................................338 Hydraulic Symbols Legend.............................................340 Hydraulic Schematics.................................................341 S-100 Models with 2 Wheel Steer..................................341 S-100 Models with 4 Wheel Steer..................................343 S-105 Models with 2 Wheel Steer..................................345 S-105 Models with 4 Wheel Steer..................................347 S-120 Models.....................................................349 S-125 Models.....................................................351 Repair Procedures........................................................353 Display Module.......................................................354 Platform Controls....................................................356 1-1..............................................................357 1-2..............................................................358 1-3..............................................................359 1-4..............................................................366 1-5..............................................................367 Platform Components..................................................368 2-1 to 2-2.......................................................368 2-3..............................................................370 2-4..............................................................373 Jib Boom Components..................................................376 3-1..............................................................376 3-2..............................................................378 Boom Components......................................................380 4-1..............................................................381 4-2..............................................................384 4-3..............................................................395 4-4..............................................................397 4-5..............................................................401 Turntable Covers.....................................................405 5-1..............................................................405 Engines..............................................................407 6-1 to 6-2.......................................................407 6-3..............................................................409 6-4..............................................................409 Ground Controls......................................................410 7-1..............................................................410 7-2..............................................................411 7-3..............................................................412 Limit Switches.......................................................414 8-1..............................................................415 Hydraulic Pumps......................................................422 9-1..............................................................422 9-2..............................................................423 9-3..............................................................426 9-4..............................................................427 Manifolds............................................................428 10-1.............................................................428 10-2.............................................................432 10-3.............................................................433 10-4.............................................................434 10-5.............................................................438 10-6.............................................................439 10-7.............................................................440 10-8.............................................................442 10-9.............................................................444 10-10............................................................446 10-11 to 10-12...................................................448 10-13............................................................449 10-14............................................................450 10-15............................................................454 10-16............................................................458 10-17............................................................460 10-18............................................................464 10-19............................................................464 Fuel and Hydraulic Tanks.............................................467 11-1.............................................................467 11-2.............................................................468 Turntable Rotation Components........................................470 12-1.............................................................470 Axle Components......................................................474 13-1.............................................................474 13-2.............................................................476 13-3.............................................................478 13-4.............................................................479 13-5.............................................................480 13-6.............................................................481 Software.................................................................485 Diagnostic Codes.....................................................486 Display Module.......................................................489 Electrical System Legend.............................................491 Wire Circuit Legend..................................................492 Web GPI..............................................................494 Electrical Schematic- Drive Chassis and Platform Controls................495 Electrical Schematic- Ground Controls....................................496 Back Cover...............................................................497
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