Genie S-100HD S-120HD Service & Repair Manual 1268495 – PDF DOWNLOAD

Description

Genie S-100HD S-120HD Service & Repair Manual 1268495 – PDF DOWNLOAD

Language : English
Pages : 249
Downloadable : Yes
File Type : PDF

Table of Contents:

Genie S-100HD S-120HD Service & Repair Manual 1268495 – PDF DOWNLOAD

Introduction
Important Information ii
Find a Manual for this Model ii
Revision History iii
Serial Number Legend iv
Section 1 Safety Rules
General Safety Rules v
Section 2 Specifications
Machine Specifications, S-100HD and S-120HD Models 2 – 1
Performance Specifications, S-120HD Models 2 – 2
Performance Specifications, S-100HD Models 2 – 3
Hydraulic Specifications 2 – 5
Hydraulic Component Specifications 2 – 6
Deutz Engine TD2011L04i Specifications 2 – 7
Cummins Engine B3 3T C80 Specifications 2 – 9
Machine Torque Specifications 2 – 10
Manifold Plug Torque Specifications 2 – 10
Hydraulic Hose and Fitting Torque Specifications 2 – 11
Torque Procedure 2 – 12
SAE and Metric Fasteners Torque Charts 2 – 14
Section 3 Repair Procedures
Introduction 3 – 1
Display Module 3 – 2
Platform Controls
1-1 Circuit Boards 3 – 8
1-2 Membrane Decal 3 – 9
1-3 Joystick Controllers 3 – 10
Platform Components
2-1 Platform 3 – 17
2-2 Platform Leveling Cylinder 3 – 17
2-3 Platform Rotator 3 – 19
2-4 Platform Level Sensor 3 – 20
2-5 Platform Overload System 3 – 21
2-6 Platform Overload Recovery Message (Software V3 14 and later) 3 – 24
Boom Components
4-1 Cable Track 3 – 26
4-2 Boom 3 – 29
4-3 Boom Lift Cylinder 3 – 40
4-4 Extension Cylinders 3 – 42
4-5 Boom Extend/Retract Cables 3 – 46
Section 3 Repair Procedures, continued
Engines
6-1 RPM Adjustment 3 – 50
6-2 Flex Plate 3 – 50
6-3 Oil Pressure and Coolant Temperature Sending Units,
Cummins and Perkins Models 3 – 52
6-4 Oil Pressure and Temperature Sending Units, Deutz Models 3 – 52
Ground Controls
7-1 Circuit Boards 3 – 53
7-2 Membrane Decal 3 – 54
7-3 Control Relays 3 – 55
Limit Switches
8-1 Limit Switches 3 – 58
8-2 Limit Switch and Level Sensor Locations 3 – 61
8-3 Limit Switch Functions 3 – 62
Hydraulic Pumps
9-1 Function Pumps 3 – 65
9-2 Drive Pump 3 – 66
9-3 Auxiliary Pump 3 – 69
Section 3 Repair Procedures, continued
Manifolds
10-1 Function Manifold Components, S-100HD Models 3 – 71
10-2 Valve Adjustments – Function Manifold, S-100HD Models 3 – 75
10-3 Proportional Valves – Function Manifold 3 – 76
10-4 Function Manifold Components, S-120HD Models 3 – 77
10-5 Valve Adjustments – Function Manifold, S-120HD Models 3 – 81
10-6 Proportional Valves – Function Manifold 3 – 82
10-7 Platform Manifold Components, S-100 and S-120 Models 3 – 83
10-8 Proportional Valves – Platform Manifolds 3 – 85
10-9 Platform Rotate Counterbalance Valve Manifold Components 3 – 85
10-10 Turntable Rotation Manifold Components 3 – 86
10-11 Steer and Axle Extend/Retract Manifold Components 3 – 87
10-12 Valve Adjustments – Steer and Axle Extend/Retract Manifold 3 – 89
10-13 Traction Manifold Components, 2WD 3 – 90
10-14 Traction Manifold Components, 4WD 3 – 92
10-15 Valve Adjustments – Traction Manifold 3 – 96
10-16 Valve Coils 3 – 96
Section 3 Repair Procedures, continued
Fuel and Hydraulic Tanks
11-1 Fuel Tank 3 – 99
11-2 Hydraulic Tank 3 – 100
Turntable Rotation Components
12-1 Turntable Rotation Hydraulic Motor and Drive Hub 3 – 102
Axle Components
13-1 Steer Sensors 3 – 105
13-2 Yoke and Hub 3 – 106
13-3 Drive Motor 3 – 108
13-4 Drive Hub 3 – 109
13-5 Steering Cylinders 3 – 109
13-6 Hub and Bearings, 2WD Models 3 – 110
13-7 Extendable Axles 3 – 112
Section 4 Diagnostic Codes
Introduction 4 – 1
Diagnostic Code Chart 4 – 3
Software 4 – 10
Section 5 Schematics
Introduction 5 – 1
Circuit Numbering 5 – 2
Wire Color Legend 5 – 4
Limit Switches 5 – 8
Relay Layout 5 – 10
Drive Chassis Controller Pin Legend 5 – 11
Platform Controller Pin Legend 5 – 12
Turntable Controller Pin Legend 5 – 13
Electrical Symbols Legend 5 – 14
Hydraulic Symbols Legend 5 – 15
Electrical Schematic, S-100HD Models, View 1 5 – 18
Electrical Schematic, S-100HD Models, View 2 5 – 19
Electrical Schematic, S-100HD Models, View 3 5 – 22
Electrical Schematic, S-100HD Models, View 4 5 – 23
Electrical Schematic, S-100HD Deutz Engine Models, View 5 5 – 26
Electrical Schematic, S-100HD Cummins Engine Models, View 6 5 – 27
Electrical Schematic, S-100HD Models, View 7 5 – 30
Electrical Schematic, Safety Circuit Schematic, S-100HD Models 5 – 31
Section 5 Schematics, continued
Electrical Schematic, S-120HD Models, View 1 5 – 34
Electrical Schematic, S-120HD Models, View 2 5 – 35
Electrical Schematic, S-120HD Models, View 3 5 – 38
Electrical Schematic, S-120HD Models, View 4 5 – 39
Electrical Schematic, S-120HD Deutz Engine Models, View 5 5 – 42
Electrical Schematic, S-120HD Cummins Engine Models, View 6 5 – 43
Electrical Schematic, S-120HD Models, View 7 5 – 46
Electrical Schematic, Safety Circuit Schematic, S-120HD Models 5 – 47
Hydraulic Schematic, S-100HD Models 5 – 50
Hydraulic Schematic, S-120HD Models 5 – 53

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