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Genie S-40 S-45 S-40 TRAX S-45 TRAX Service & Repair Manual 1268491 – PDF
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Description
Genie S-40 S-45 S-40 TRAX S-45 TRAX Service & Repair Manual 1268491 – PDF DOWNLOAD
Language : English
Pages : 187
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie S-40 S-45 S-40 TRAX S-45 TRAX Service & Repair Manual 1268491 – PDF DOWNLOAD
Front Cover.......................................................................................... 1 Introduction..................................................................................... 2 Important Information........................................................................ 2 Find a Manual for this Model................................................................. 2 Serial Number Legend......................................................................... 4 Safety Rules................................................................................. 5 General Safety Rules..................................................................... 6 Table of Contents.................................................................................... 7 Specifications....................................................................................... 13 Machine Specifications........................................................................... 13 Performance Specifications....................................................................... 14 Hydraulic Specification.......................................................................... 14 Hydraulic Component Specifications............................................................... 16 Manifold Component Specifications................................................................ 17 Ford MSG-425 EFI Engine Specifications........................................................... 18 Deutz D2011 L03i Engine Specifications........................................................... 19 Deutz D 2.9 L4 Engine Specifications............................................................. 20 Perkins 404D-22 Engine Specifications............................................................ 21 Perkins 404F-22 Engine Specifications............................................................ 22 Machine Torque Specifications.................................................................... 23 TRAX Torque Specifications....................................................................... 23 Hydraulic Hose and Fitting Torque Specifications................................................. 24 Torque Procedure................................................................................. 25 SAE and Metric Fasteners Torque Charts........................................................... 26 Repair Procedures.................................................................................... 27 Platform Controls................................................................................ 29 1-1 ALC-500 Circuit Board.................................................................... 29 1-2 Joysticks................................................................................ 30 How to Adjust the Joystick Threshold Setting............................................. 30 How to Adjust the Joystick Max-out Setting............................................... 31 How to Adjust the Joystick Ramp Rate Setting............................................. 32 Platform Components.............................................................................. 34 2-1 Platform Leveling Slave Cylinder......................................................... 34 2-2 Platform Rotator......................................................................... 36 2-3 Platform Overload System................................................................. 38 Jib Boom Components.............................................................................. 40 3-1 Jib Boom................................................................................. 40 3-2 Jib Boom Lift Cylinder................................................................... 41 Primary Boom Components.......................................................................... 42 4-1 Cable Track.............................................................................. 42 How to Remove the Cable Track............................................................ 42 How to Repair the Cable Track............................................................ 43 4-2 Boom..................................................................................... 43 4-3 Boom Lift Cylinder....................................................................... 45 4-4 Boom Extension Cylinder.................................................................. 46 4-5 Platform Leveling Master Cylinder........................................................ 47 Engines.......................................................................................... 49 5-1 RPM adjustment - Deutz Models............................................................ 49 5-2 RPM adjustment - Perkins Models.......................................................... 49 5-3 Flex Plate............................................................................... 49 5-4 Ford MSG-425 Engine Fault Codes.......................................................... 53 5-5 Engine Fault Codes - Deutz D 2.9 L4 and Perkins 404F-22 Models........................... 54 Hydraulic Pumps.................................................................................. 55 6-1 Function Pump............................................................................ 55 6-2 Drive Pump............................................................................... 56 Manifolds........................................................................................ 58 7-1 Function Manifold Components............................................................. 58 7-2 Valve Adjustments - Function Manifold.................................................... 62 How to Adjust the System Relief Valve.................................................... 62 How to Adjust the Boom Down Relief Valve................................................. 62 How to Adjust the Boom Extend Relief Valve............................................... 63 7-3 Jib Boom / Platform Rotate and Generator Manifold Components............................. 64 7-4 Brake / Two Speed Manifold Components.................................................... 65 7-5 Oscillate Directional Valve Manifold Components.......................................... 66 7-6 How to Set Up the Oscillate Directional Valve............................................ 67 7-7 Valve Adjustment - Oscillate Relief Valve................................................ 68 7-8 Traction Manifold Components, 2WD........................................................ 69 7-9 Traction Manifold Components, 4WD........................................................ 71 7-10 Valve Adjustments, Traction Manifold.................................................... 73 7-11 Drive Oil Diverter Manifold Components (welder option).................................. 74 7-12 Hydraulic Generator Manifold Components, 3kW............................................ 75 7-13 Valve Coils............................................................................. 76 Turntable Rotation Components.................................................................... 78 8-1 Turntable Rotation Assembly.............................................................. 78 Axle Components.................................................................................. 79 9-1 Oscillating Axle Cylinders............................................................... 79 Track Components................................................................................. 80 10-1 Track Assembly.......................................................................... 80 Generators....................................................................................... 83 11-1 Hydraulic Generator..................................................................... 83 Fault Codes.......................................................................................... 84 Control System Fault Codes....................................................................... 85 How to Retrieve Control System Fault Codes................................................... 85 Control System Fault Codes................................................................... 86 Fault Code Display - Deutz and Perkins Models.................................................... 90 How to Retrieve Active Engine Fault Codes Deutz D 2.9 L4 and Perkins 404F-22 Models.......... 90 Fault Code Display - Flashing and Solid LED's - Deutz D 2.9 L4 and Perkins 404F-22 Models.... 91 Soft Key Functions and Icons - Deutz D 2.9 L4 and Perkins 404F-22 Models..................... 92 Main Menu Structure - Deutz D 2.9 L4 Models.................................................. 93 Main Menu Structure - Perkins 404F-22 Models................................................. 94 Deutz D 2.9 L4 Engine Fault Codes................................................................ 95 Perkins 404F-22 Engine Fault Codes...............................................................106 Ford MSG-425 Engine Fault Codes..................................................................108 How to Retrieve Ford MSG-425 Engine Fault Codes..............................................108 Ford MSG-425 Engine Fault Codes..............................................................109 Schematics...........................................................................................114 Electrical Symbol Legend.........................................................................115 Hydraulic Symbols Legend.........................................................................116 Electrical Component and Wire Color Legends......................................................117 Ford Engine Relay Layout.........................................................................121 Engine Relay Layout - Deutz D 2.9 L4 and Perkins 404F-22.........................................122 Electrical Schematics, S-40/45 – Deutz D2.9 and Perkins 404F Models..............................124 Electrical Schematic - Deutz D2.9 L4 Models (ANSI / CSA).....................................124 Engine Harness - Deutz D2.9 L4 Models (ANSI / CSA)...........................................128 Platform Control Box - Deutz D2.9 L4 Models (ANSI / CSA).....................................132 Electrical Schematic - Perkins 404F Models (ANSI / CSA)......................................136 Engine Harness - Perkins 404F Models (ANSI / CSA)............................................140 Platform Control Box - Perkins 404F Models (ANSI / CSA)......................................144 Electrical Schematics, S-40/45 – Deutz 2011 and Perkins 404D Models..............................148 Electrical Schematic - Deutz 2011 and Perkins 404D Models (ANSI / CSA).......................148 Electrical Schematic - Deutz 2011 and Perkins 404D Models (CE)...............................152 Electrical Schematic - Deutz 2011 and Perkins 404D Models (AS)...............................156 Ground Control Box - Deutz 2011 and Perkins 404D Models (ANSI/CSA_CE_AS).....................160 Platform Control Box - Deutz 2011 and Perkins 404D Models (ANSI/CSA_CE_AS)...................162 Electrical Schematics, S-40/45 – Ford MSG-425 Models.............................................166 Electrical Schematic - Ford MSG-425 Models (ANSI / CSA)......................................166 Electrical Schematic - Ford MSG-425 Models (CE)..............................................170 Electrical Schematic - Ford MSG-425 Models (AS)..............................................174 Ground Control Box - Ford MSG-425 Models (ANSI/CSA_CE_AS)....................................178 Platform Control Box - Ford MSG-425 (ANSI/CSA_CE_AS).........................................180 Hydraulic Schematics.............................................................................184 Hydraulic Schematic, 2WD Models..............................................................184 Hydraulic Schematic, 4WD Models..............................................................185 Back Cover...........................................................................................187
S.S 04/24
