Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
Genie S-40/S-45 (XC/HF/TraX) Service Repair Manual PDF
$26.95
Genie S-40 XC S-40 HF S-40 TraX S-45 XC S-45 HF S-45 TraX Service & Repair Manual 1286829GT – PDF DOWNLOAD
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
Genie S-40 XC S-40 HF S-40 TraX S-45 XC S-45 HF S-45 TraX Service & Repair Manual 1286829GT – PDF DOWNLOAD
Language : English
Pages : 177
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie S-40 XC S-40 HF S-40 TraX S-45 XC S-45 HF S-45 TraX Service & Repair Manual 1286829GT – PDF DOWNLOAD
Front Cover............................................................................ 1 Important Information.................................................................. 2 Find a Manual for this Model........................................................... 2 Revision History....................................................................... 3 Serial Number Legend................................................................... 4 General Safety Rules................................................................... 5 Table of Contents...................................................................... 7 Specifications......................................................................... 13 Machine Specifications............................................................. 13 Performance Specifications......................................................... 14 Hydraulic Oil Specifications....................................................... 14 Hydraulic Component Specifications................................................. 17 Manifold Component Specifications.................................................. 18 Ford MSG-425 EFI Engine Specifications............................................. 19 Deutz D2011 L03i Engine Specifications............................................. 20 Deutz D 2.9 L4 Tier IV Engine Specifications....................................... 21 Deutz D 2.9 L4 Stage IV Engine Specifications...................................... 22 Deutz TD 2.2 L3 Engine Specifications.............................................. 23 Perkins 404F-E22T Engine Specifications............................................ 24 Machine Torque Specifications...................................................... 25 TRAX Torque Specifications......................................................... 25 Machine Component Weights.......................................................... 26 Hydraulic Hose and Fitting Torque Specifications................................... 27 Torque Procedure................................................................... 28 Repair Procedures...................................................................... 30 Introduction....................................................................... 30 Control System..................................................................... 32 1-1 ALC-600 Platform Control Module............................................ 32 1-2 ALC-600 Service Mode....................................................... 32 1-3 Full Machine Calibration................................................... 33 1-4 Machine Functions.......................................................... 34 How to Adjust the Machine Maximum Speed Setting............................ 34 How to Adjust the Joystick Ramp Rate Setting............................... 35 How to Adjust the Joystick Threshold Setting............................... 36 1-5 How to Enter ALC600 Software Update Mode................................... 36 1-6 Display Module Menus....................................................... 37 1-7 How to Replace the Display Controller (DISCON) Module...................... 43 1-8 How to Replace the Ground Control Overlay.................................. 44 Platform Components................................................................ 47 2-1 Platform Leveling Slave Cylinder........................................... 47 2-2 Platform Rotator........................................................... 48 2-3 Platform Overload System................................................... 51 How to Perform a Zero Load Platform Calibration............................ 51 How to Perform a Full Load Platform Calibration............................ 52 How to Replace the Platform Overload Load Cell............................. 54 2-4 Platform................................................................... 55 Jib Boom Components................................................................ 56 3-1 Jib Boom................................................................... 56 3-2 Jib Boom Lift Cylinder..................................................... 57 Primary Boom Components............................................................ 58 4-1 Cable Track................................................................ 58 How to Remove the Cable Track.............................................. 58 How to Repair the Cable Track.............................................. 59 4-2 Boom....................................................................... 59 4-3 Boom Lift Cylinder......................................................... 62 4-4 Boom Extension Cylinder.................................................... 63 4-5 Platform Leveling Master Cylinder.......................................... 64 4-6 Primary Boom Angle Sensor Calibration...................................... 65 4-7 Boom Length Sensor......................................................... 66 Engines............................................................................ 67 5-1 RPM adjustment - Deutz Models.............................................. 67 5-2 RPM adjustment - Perkins Models............................................ 67 5-3 Flex Plate................................................................. 67 How to install the Pump and Bell Housing Assembly.......................... 70 5-4 Diesel Particle Filter Regeneration - Deutz TD 2.2 L3...................... 71 Hydraulic Pump..................................................................... 72 6-1 Function Pump.............................................................. 72 6-2 Drive Pump................................................................. 73 Manifolds.......................................................................... 75 7-1 Function Manifold Components............................................... 75 7-2 Valve Adjustments - Function Manifold...................................... 79 How to Adjust the Boom Extend Relief Valve................................. 79 7-3 Jib Boom and Platform Rotate Manifold Components........................... 80 7-4 Traction Manifold Components, 4WD.......................................... 81 7-5 Valve Adjustments, Traction Manifold....................................... 83 7-6 Valve Adjustment - Oscillate Relief Valve.................................. 83 How to Set Up the Oscillate Directional Valve.............................. 84 7-7 Generator Manifold Components.............................................. 85 7-8 Valve Coils................................................................ 86 How to Test a Coil Diode................................................... 87 Turntable Rotation Components...................................................... 88 8-1 Turntable Rotation Assembly................................................ 88 How to Adjust the Turntable Rotation Gear Backlash......................... 89 How to Calibrate the Turntable Tilt Sensor................................. 90 Axle Components.................................................................... 92 9-1 Oscillating Axle Cylinders................................................. 92 Track Components................................................................... 93 10-1 Track Assembly............................................................ 93 Fault Codes............................................................................ 95 Introduction....................................................................... 95 Control System Fault Codes......................................................... 96 How to Retrieve Control System Fault Codes..................................... 96 Control System Fault Codes..................................................... 97 Engine Fault Codes.................................................................113 Deutz D 2.9 L4 Tier IV Engine Fault Codes..........................................114 Deutz TD 2.2 L3, D/TD 2.9 L4 Stage IV Engine Fault Codes...........................125 Perkins 404F-E22T Engine Fault Codes...............................................135 Ford MSG-425 Engine Fault Codes....................................................137 Schematics.............................................................................142 Introduction.......................................................................142 Electrical Symbol Legend...........................................................143 Hydraulic Symbols Legend...........................................................144 Limit Switch Location Legend.......................................................145 Engine Relay Layout - All engines except Perkins 404F..............................146 Engine Relay Layout - Perkins 404F-22T.............................................147 3 kW Generator Receptacle Wiring...................................................148 7 kW Generator Receptacle Wiring...................................................149 12 kW Generator Receptacle Wiring..................................................150 Connector Pin Legend...............................................................151 Electrical Schematics..............................................................153 Electrical Schematic, Turntable Controller - Models without Recovery Module....154 Electrical Schematic, Turntable Controller, Models with Recovery Module........155 Electrical Schematic, Platform Controller......................................158 Electrical Schematic, Deutz D2011 L03i Engine..................................159 Electrical Schematic, Deutz TD 2.2 L3 Engine...................................162 Electrical Schematic, Deutz D 2.9 L4 Stage IV Engine...........................166 Electrical Schematic, Deutz D 2.9 L4 Tier IV Engine............................170 Electrical Schematic, Perkins 404F-E22T Engine.................................171 Electrical Schematic, Ford MSG-425 EFI Engine..................................174 Hydraulic Schematics...............................................................175 Hydraulic Schematic............................................................175 Back Cover.............................................................................177
S.S 04/24
