Genie S-60 J Service & Repair Manual 1285305 – PDF DOWNLOAD

Description

Genie S-60 J Service & Repair Manual 1285305 – PDF DOWNLOAD

Language : English
Pages : 135
Downloadable : Yes
File Type : PDF

Table of Contents:

Genie S-60 J Service & Repair Manual 1285305 – PDF DOWNLOAD

Front Cover..........................................................  1
Important Information................................................  2
Find a Manual for this Model.........................................  2
Revision History.....................................................  3
Serial Number Legend.................................................  4
General Safety Rules.................................................  5
Table of Contents....................................................  7
Specifications....................................................... 13
	Machine Specifications........................................... 13
	Performance Specifications....................................... 13
	Hydraulic Oil Specifications..................................... 14
	Hydraulic Component Specifications............................... 17
	Deutz D2011 L03i Engine Specifications........................... 18
	Kubota D1105-E4B Engine Specifications........................... 20
	Kubota D1803-CR-TIE4 Engine Specifications....................... 21
	Machine Torque Specifications.................................... 22
	Machine Component Weights........................................ 22
	Hydraulic Hose and Fitting Torque Specifications................. 23
	Torque Procedure................................................. 24
Repair Procedures.................................................... 26
	Introduction..................................................... 26
	Control System................................................... 28
		1-1 ALC-600 Platform Control Module.......................... 28
		1-2 ALC-600 Service Mode..................................... 28
		1-3 Full Machine Calibration................................. 29
		1-4 Machine Functions........................................ 30
			How to Adjust the Machine Maximum Speed Setting.......... 30
			How to Adjust the Joystick Ramp Rate Setting............. 31
			How to Adjust the Joystick Threshold Setting............. 32
		1-5 How to Enter ALC600 Software Update Mode................. 32
		1-6 Display Module Menus..................................... 33
		1-7 How to Replace the Display Controller (DISCON) Module.... 37
		1-8 How to Replace the Ground Control Overlay................ 38
	Platform Components.............................................. 40
		2-1 Platform Leveling Slave Cylinder......................... 40
		2-2 Platform Rotator......................................... 41
		2-3 Platform Overload System................................. 43
			How to Perform a Zero Load Platform Calibration.......... 43
			How to Perform a Full Load Platform Calibration.......... 44
			How to Replace the Platform Overload Load Cell........... 46
		2-4 Platform................................................. 47
	Jib Boom Components.............................................. 48
		3-1 Jib Boom................................................. 48
		3-2 Jib Boom Lift Cylinder................................... 49
	Boom Components.................................................. 50
		Boom Legend.................................................. 50
	Boom Components.................................................. 51
		4-1 Cable Track.............................................. 51
			How to Remove the Cable Track............................ 51
			How to Repair the Cable Track............................ 53
		4-2 Primary Boom............................................. 54
		4-3 Boom Lift Cylinder....................................... 55
		4-4 Primary Boom Extension Cylinder.......................... 56
		4-5 Platform Leveling Master Cylinder........................ 57
		4-6 Primary Boom Angle Sensor................................ 58
			How to Repalce the Primary Boom Angle Sensor............. 59
	Engines.......................................................... 60
		5-1 RPM Adjustment - Kubota D1105 and Deutz D2011 Models..... 60
		5-2 Flex Plate............................................... 60
			How to Install the Flex Plate............................ 61
			How to install the Pump and Bell Housing Assembly........ 62
		5-3 Engine Fault Codes - Kubota D1803 Models................. 63
	Hydraulic Pump................................................... 64
		6-1 Function Pump............................................ 64
		6-2 Drive Pump............................................... 64
			How to Install the Drive Pump Coupler.................... 65
		6-3 How to Prime the Drive and Function Pumps................ 65
		6-4 Generator Pump........................................... 66
	Manifolds........................................................ 68
		7-1 Function Manifold Components............................. 68
		7-2 Valve Adjustments - Function Manifold.................... 72
			How to Adjust the Boom Extend Relief Valve............... 72
		7-3 Jib Boom / Platform Rotate Manifold Components........... 73
		7-4 Turntable Rotation Manifold Components................... 74
		7-5 Valve Adjustments - Oscillate Relief Valve............... 75
			How to Set Up the Oscillate Directional Valve............ 75
		7-6 Traction Manifold Components, 4WD........................ 78
		7-7 Valve Adjustments, 4WD Traction Manifold................. 80
		7-8 Brake/Two-Speed Manifold Components...................... 81
		7-9 Generator Manifold Components............................ 82
		7-10 Turntable Rotation Manifold Components.................. 83
		7-11 Valve Coils............................................. 84
	Turntable Rotation Components.................................... 85
		8-1 Turntable Rotation Assembly.............................. 85
			How to Adjust the Turntable Rotation Gear Backlash....... 86
		8-2 Turntable Angle Sensor Replacement....................... 87
			How to Calibrate the Turntable Tilt Sensor............... 88
	Axle Components.................................................. 90
		9-1 Oscillating Axle Cylinders............................... 90
Fault Codes.......................................................... 91
	Introduction..................................................... 91
	Control System Fault Codes....................................... 92
		How to Retrieve Control System Fault Codes................... 92
		Control System Fault Codes................................... 93
	Engine Fault Codes...............................................110
	Kubota D1803-CR-TIE4 Engine Fault Codes..........................111
Schematics...........................................................114
	Introduction.....................................................114
	Important Information............................................114
	Electrical Symbol Legend.........................................115
	Hydraulic Symbols Legend.........................................116
	Limit Switch Location Legend.....................................117
	Electrical Schematics – Options..................................119
		Electrical Schematic, Generator Options......................120
		Electrical Schematic, Positive Air Shutdown..................121
	Electrical Schematics............................................123
		Electrical Schematic, Turntable Controller...................124
		Electrical Schematic, Platform Controller....................125
		Electrical Schematic, Kubota D1803...........................128
		Electrical Schematic, Kubota D1105...........................129
		Electrical Schematic, Deutz D2011............................132
	Hydraulic Schematics.............................................133
		Hydraulic Schematic..........................................133
Back Cover...........................................................135

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