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Genie S-80 J S-80 J Trax Service & Repair Manual 1285307 – PDF DOWNLOAD
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Genie S-80 J S-80 J Trax Service & Repair Manual 1285307 – PDF DOWNLOAD
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Description
Genie S-80 J S-80 J Trax Service & Repair Manual 1285307 – PDF DOWNLOAD
Language : English
Pages : 135
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie S-80 J S-80 J Trax Service & Repair Manual 1285307 – PDF DOWNLOAD
Front Cover.......................................................... 1 Important Information................................................ 2 Find a Manual for this Model......................................... 2 Revision History..................................................... 3 Serial Number Legend................................................. 4 General Safety Rules................................................. 5 Table of Contents.................................................... 7 Specifications....................................................... 13 Machine Specifications........................................... 13 Performance Specifications....................................... 13 Hydraulic Oil Specifications..................................... 14 Hydraulic Component Specifications............................... 17 Kubota D1803-CR-TIE4 Engine Specifications....................... 18 Deutz D2011 L03i Engine Specifications........................... 19 Machine Torque Specifications.................................... 20 Machine Component Weights........................................ 20 Hydraulic Hose and Fitting Torque Specifications................. 21 Torque Procedure................................................. 22 Repair Procedures.................................................... 24 Introduction..................................................... 24 Control System................................................... 26 1-1 ALC-600 Platform Control Module.......................... 26 1-2 ALC-600 Service Mode..................................... 26 1-3 Full Machine Calibration................................. 27 1-4 Machine Functions........................................ 28 How to Adjust the Machine Maximum Speed Setting.......... 28 How to Adjust the Joystick Ramp Rate Setting............. 29 How to Adjust the Joystick Threshold Setting............. 30 1-5 How to Enter ALC600 Software Update Mode................. 30 1-6 Display Module Menus..................................... 31 1-7 How to Replace the Display Controller (DISCON) Module.... 35 1-8 How to Replace the Ground Control Overlay................ 36 Platform Components.............................................. 38 2-1 Platform Leveling Slave Cylinder......................... 38 2-2 Platform Rotator......................................... 39 2-3 Platform Overload System................................. 40 How to Perform a Zero Load Platform Calibration.......... 40 How to Perform a Full Load Platform Calibration.......... 41 How to Replace the Platform Overload Load Cell........... 43 2-4 Platform................................................. 44 2-5 Platform Function Manifold............................... 45 Jib Boom Components.............................................. 46 3-1 Jib Boom................................................. 46 3-2 Jib Boom Lift Cylinder................................... 47 Boom Components.................................................. 48 Boom Components.............................................. 48 Boom Components.................................................. 49 4-1 Cable Track.............................................. 49 How to Remove the Cable Track............................ 49 How to Repair the Cable Track............................ 51 4-2 Primary Boom............................................. 52 4-3 Boom Lift Cylinder....................................... 53 4-4 Primary Boom Extension Cylinder.......................... 54 4-5 Platform Leveling Master Cylinder........................ 55 4-6 Primary Boom Angle Sensor................................ 57 How to Repalce the Primary Boom Angle Sensor............. 57 4-7 Boom Extend/Retract Cables............................... 58 Engines.......................................................... 60 5-1 RPM Adjustment - Kubota D1105 and Deutz D2011 Models..... 60 5-2 Flex Plate............................................... 60 How to Install the Flex Plate............................ 61 How to install the Pump and Bell Housing Assembly........ 62 5-3 Engine Fault Codes - Kubota D1803 Models................. 63 Hydraulic Pump................................................... 64 6-1 Function Pump............................................ 64 6-2 Drive Pump............................................... 64 How to Install the Drive Pump Coupler.................... 65 6-3 How to Prime the Drive and Function Pumps................ 65 6-4 Generator Pump........................................... 66 Manifolds........................................................ 68 7-1 Function Manifold Components............................. 68 7-2 Valve Adjustments - Function Manifold.................... 72 How to Adjust the Boom Extend Relief Valve............... 72 7-3 Platform Function Manifold Components.................... 73 7-4 Turntable Rotation Manifold Components................... 74 7-5 Valve Adjustments - Oscillate Relief Valve............... 75 How to Set Up the Oscillate Directional Valve............ 75 7-6 Traction Manifold Components, 4WD........................ 77 7-7 Valve Adjustments, 4WD Traction Manifold................. 79 7-8 Brake/Two-Speed Manifold Components...................... 80 7-9 Generator Manifold Components............................ 81 7-10 Turntable Rotation Manifold Components.................. 82 7-11 Valve Coils............................................. 83 Turntable Rotation Components.................................... 84 8-1 Turntable Rotation Assembly.............................. 84 How to Adjust the Turntable Rotation Gear Backlash....... 85 8-2 Turntable Angle Sensor Replacement....................... 86 How to Calibrate the Turntable Tilt Sensor............... 87 Axle Components.................................................. 89 9-1 Oscillating Axle Cylinders............................... 89 Track Components................................................. 90 10-1 Track Assembly.......................................... 90 How to Replace the Track................................. 90 Fault Codes.......................................................... 94 Introduction..................................................... 94 Control System Fault Codes....................................... 95 How to Retrieve Control System Fault Codes................... 95 Control System Fault Codes................................... 96 Engine Fault Codes...............................................113 Kubota D1803-CR-TIE4 Engine Fault Codes..........................114 Schematics...........................................................117 Introduction.....................................................117 Important Information............................................117 Electrical Symbol Legend.........................................118 Hydraulic Symbols Legend.........................................119 Limit Switch Location Legend.....................................120 Electrical Schematics – Options..................................121 Electrical Schematic, Generator Options......................122 Electrical Schematic, Positive Air Shutdown..................123 Electrical Schematics............................................125 Electrical Schematic, Turntable Controller...................126 Electrical Schematic, Platform Controller....................127 Electrical Schematic, Kubota D1803...........................130 Electrical Schematic, Deutz D2011............................131 Hydraulic Schematics.............................................133 Hydraulic Schematic..........................................134 Back Cover...........................................................135
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