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Genie S-80 S-85 S-80X ็ปดไฟฎๆๅ 122985CS – PDF DOWNLOAD
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Genie S-80 S-85 S-80X ็ปดไฟฎๆๅ 122985CS – PDF DOWNLOAD
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Genie S-80 S-85 S-80X ็ปดไฟฎๆๅ 122985CS – PDF DOWNLOAD
Language : Chinese
Pages : 354
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie S-80 S-85 S-80X ็ปดไฟฎๆๅ 122985CS – PDF DOWNLOAD
Introduction...................................................................................................................... 2 Revision History.................................................................................................................. 3 Serial Number Legend.............................................................................................................. 5 Safety Rules...................................................................................................................... 7 Table of Contents................................................................................................................. 9 Specifications.................................................................................................................... 21 Machine Specifications........................................................................................................ 21 Performance Specifications.................................................................................................... 22 Hydraulic Oil Specifications.................................................................................................. 22 Hydraulic Component Specifications............................................................................................ 23 Valve Coil Resistance Specifications.......................................................................................... 24 Continental TME27 Engine...................................................................................................... 25 Deutz TD2011L04i Engine....................................................................................................... 26 Perkins 804D-33 Engine........................................................................................................ 27 Machine Torque Specifications................................................................................................. 28 Manifold Component Specifications............................................................................................. 28 Hydraulic Hose and Fitting Torque Specifications.............................................................................. 29 SAE and Metric Fastener Torque Chart.......................................................................................... 30 Scheduled Maintenance Procedures.................................................................................................. 31 Pre-delivery Preparation...................................................................................................... 33 Maintenance Inspection Report................................................................................................. 35 Checklist A Procedures........................................................................................................ 37 A-1 Inspect the Manuals and Decals........................................................................................ 37 A-2 Perform Pre-operation Inspection...................................................................................... 38 A-3 Perform Engine Maintenance............................................................................................ 38 A-4 Perform Function Tests................................................................................................ 39 A-5 Test the Oscillate Axle............................................................................................... 39 A-6 Check the High Pressure Hydraulic Filter Condition Indicator.......................................................... 40 A-7 Perform 30 Day Service................................................................................................ 40 A-8 Perform Engine Maintenance- Deutz and Continental Models.............................................................. 41 A-9 Inspect the Fuel Filter/Water Separator - Diesel Models............................................................... 41 A-10 Grease the Turntable Rotation Bearing and Rotate Gear................................................................ 43 A-11 Perform Engine Maintenance........................................................................................... 44 A-12 Replace the Drive Hub Oil............................................................................................ 45 A-13 Perform Engine Maintenance - Perkins Models.......................................................................... 47 Checklist B Procedures........................................................................................................ 48 B-1 Inspect the Battery(s)................................................................................................ 48 B-2 Inspect the Electrical Wiring......................................................................................... 49 B-3 Test the Key Switch................................................................................................... 51 B-4 Check the Exhaust System.............................................................................................. 51 B-5 Inspect the Engine Air Filter......................................................................................... 52 B-6 Check the Engine Oil Cooler and Cooling Fins - Deutz Models........................................................... 53 B-7 Confirm the Proper Brake Configuration................................................................................ 54 B-8 Inspect the Tires, Wheels and Lug Nut Torque.......................................................................... 54 B-9 Check the Drive Hub Oil Level and Fastener Torque..................................................................... 55 B-10 Check and Adjust the Engine RPM...................................................................................... 56 B-11 Perform Engine Maintenance........................................................................................... 58 B-12 Check the Oscillate Directional Valve Linkage........................................................................ 58 B-13 Test the Ground Control Override..................................................................................... 59 B-14 Test the Platform Self-leveling...................................................................................... 59 B-15 Test the Engine Idle Select Operation................................................................................ 60 B-16 Test the Fuel Select Operation - Gasoline/LPG Models................................................................. 61 B-17 Test the Drive Enable System......................................................................................... 62 B-18 Test the Drive Brakes................................................................................................ 63 B-19 Test the Drive Speed - Stowed Position............................................................................... 63 B-20 Test the Drive Speed - Raised or Extended Position................................................................... 64 B-21 Test the Alarm Package (if equipped) and the Descent Alarm........................................................... 65 B-22 Inspect the Fuel and Hydraulic Tank Cap Venting System............................................................... 66 B-23 Perform Hydraulic Oil Analysis....................................................................................... 67 B-24 Inspect the Boom Extend/Retract Cables............................................................................... 67 Checklist C Procedures........................................................................................................ 69 C-1 Perform Engine Maintenance............................................................................................ 69 C-2 Grease the Platform Overload Mechanism (if equipped).................................................................. 69 C-3 Test the Platform Overload System (if equipped)....................................................................... 70 C-4 Replace the Engine Air Filter Element................................................................................. 73 C-5 Replace the Fuel Filter/Water Separator - Diesel Models............................................................... 73 C-6 Check the Saftey Envelope Limit Switches and Angle Sensor, S-80X...................................................... 75 Checklist D Procedures........................................................................................................ 78 D-1 Check the Boom Wear Pads.............................................................................................. 78 D-2 Check the Free-wheel Configuration.................................................................................... 79 D-3 Check the Turntable Rotation Bearing Bolts............................................................................ 80 D-4 Inspect for Turntable Bearing Wear.................................................................................... 81 D-5 Perform Engine Maintenance............................................................................................ 83 D-6 Replace the Hydaulic Filters.......................................................................................... 83 D-7 Replace the Drive Hub Oil............................................................................................. 84 D-8 Perform Engine Maintenance - Deutz Models............................................................................. 86 Checklist E Procedures........................................................................................................ 87 E-1 Test or Replace the Hydraulic Oil..................................................................................... 87 E-2 Perform Engine Maintenance - Perkins Models........................................................................... 89 E-3 Perform Engine Maintenance - Deutz and Perkins Models................................................................. 89 E-4 Replace the Boom Extend/Retract Cables................................................................................ 90 Repair Procedures................................................................................................................. 91 Platform Controls............................................................................................................. 92 1-1 ALC-500 Circuit Board................................................................................................. 92 1-2 Joysticks............................................................................................................. 93 Platform Components........................................................................................................... 99 2-1 Platform.............................................................................................................. 99 2-2 Platform Leveling Slave Cylinder......................................................................................100 2-3 Platform Rotator......................................................................................................101 2-4 Platform Overload System..............................................................................................103 Jib Boom Components, S-85.....................................................................................................106 3-1 Jib Boom..............................................................................................................106 3-2 Jib Boom Lift Cylinder................................................................................................107 Boom Components...............................................................................................................108 4-1 Cable Track...........................................................................................................108 4-2 Boom..................................................................................................................111 4-3 Boom Lift Cylinder....................................................................................................114 4-4 Boom Extension Cylinder...............................................................................................115 4-5 Boom Extend/Retract Cables............................................................................................118 4-6 Platform Leveling Master Cylinder.....................................................................................122 Engines.......................................................................................................................123 5-1 RPM Adjustment........................................................................................................123 5-2 Flex Plate............................................................................................................123 Ground Controls...............................................................................................................128 6-1 Control Relays........................................................................................................128 Hydraulic Pumps...............................................................................................................129 7-1 Function Pump.........................................................................................................129 7-2 Drive Pump............................................................................................................130 Manifolds.....................................................................................................................132 8-1 Function Manifold Components..........................................................................................132 8-2 Valve Adjustments - Function Manifold.................................................................................134 8-3 Brake/Two-speed Manifold Components...................................................................................136 8-4 Turntable Rotation Manifold Components................................................................................137 8-5 Platform Rotate Manifold Components...................................................................................138 8-6 Platform Manifold Components, S-80....................................................................................139 8-7 Platform Manifold Components, S-85....................................................................................140 8-8 2WD Traction Manifold Components......................................................................................141 8-9 4WD Traction Manifold Components (before serial number 8581)..........................................................143 8-10 4WD Traction Manifold Components (after serial number 8580)..........................................................145 8-11 Drive Oil Diverter Manifold Components (welder option)...............................................................147 8-12 Valve Adjustments - Traction Manifold................................................................................148 8-13 Valve Coils..........................................................................................................149 Fuel and Hydraulic Tanks......................................................................................................151 9-1 Fuel Tank.............................................................................................................151 9-2 Hydraulic Tank........................................................................................................152 Turntable Rotation Components.................................................................................................154 10-1 Turntable Rotation Drive Hub Assembly................................................................................154 2WD Steer Axle Components.....................................................................................................157 11-1 Yoke and Hub.........................................................................................................157 11-2 Steer Cylinder.......................................................................................................158 4WD Steer Axle Components.....................................................................................................159 12-1 Yoke and Drive Hub...................................................................................................159 12-2 Drive Motor..........................................................................................................160 12-3 Drive Hub............................................................................................................161 12-4 Steer Cylinders......................................................................................................161 Non-steer Axle Components.....................................................................................................162 13-1 Drive Motor..........................................................................................................162 13-2 Drive Hub............................................................................................................162 Oscillating Axle Components...................................................................................................163 14-1 Oscillate Axle Cylinders.............................................................................................163 14-2 Oscillate Directional Valve..........................................................................................164 Fault Codes.......................................................................................................................167 Fault Codes - Control System .................................................................................................168 Fault Codes - Continental Engine Models.......................................................................................173 Schematics........................................................................................................................179 Electrical Symbols Legend.....................................................................................................180 Hydraulic Symbols Legend......................................................................................................181 Connector Pin Legend - View 1.................................................................................................184 Connector Pin Legend - View 2.................................................................................................185 Electrical Schematic, S-80 and S-85 (ANSI / CSA / AS), Deutz TD2011L04i Models................................................188 Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (ANSI / CSA / AS), Deutz TD2011L04i Models....................192 Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (ANSI / CSA / AS), Deutz TD2011L04i Models......................193 Platform Control Box Wiring Diagram, S-80 and S-85 (ANSI / CSA / AS), Deutz TD2011L04i Models.................................196 Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (ANSI / CSA / AS), Deutz TD2011L04i Models....................197 Electrical Schematic, S-80 and S-85 (CE), Deutz TD2011L04i Models (before serial number 8111).................................200 Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE), Deutz TD2011L04i Models (before serial number 8111).....204 Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE), Deutz TD2011L04i Models (before serial number 8111).......205 Platform Control Box Wiring Diagram, S-80 and S-85 (CE), Deutz TD2011L04i Models (before serial number 8111)..................208 Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE), Deutz TD2011L04i Models (before serial number 8111).....209 Electrical Schematic, S-80 and S-85 (CE), Deutz TD2011L04i Models (after serial number 8110)..................................212 Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE), Deutz TD2011L04i Models (after serial number 8110)......216 Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE), Deutz TD2011L04i Models (after serial number 8110)........217 Platform Control Box Wiring Diagram, S-80 and S-85 (CE), Deutz TD2011L04i Models (after serial number 8110)...................220 Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE), Deutz TD2011L04i Models (after serial number 8110)......221 Electrical Schematic, S-80X, Deutz TD2011L04i Models..........................................................................224 Ground Control Box Terminal Strip Wiring Diagram, S-80X, Deutz TD2011L04i Models..............................................228 Ground Control Box Switch Panel Wiring Diagram, S-80X, Deutz TD2011L04i Models................................................229 Platform Control Box Wiring Diagram, S-80X, Deutz TD2011L04i Models...........................................................232 Platform Control Box Switch Panel Wiring Diagram, S-80X, Deutz TD2011L04i Models..............................................233 Electrical Schematic, S-80 and S-85 (ANSI / CSA / AS), Perkins 804D-33 Models.................................................236 Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (ANSI / CSA / AS), Perkins 804D-33 Models.....................240 Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (ANSI / CSA / AS), Perkins 804D-33 Models.......................241 Platform Control Box Wiring Diagram, S-80 and S-85 (ANSI / CSA / AS), Perkins 804D-33 Models..................................244 Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (ANSI / CSA / AS), Perkins 804D-33 Models.....................245 Electrical Schematic, S-80 and S-85 (CE),Perkins 804D-33 Models...............................................................248 Ground Control Box Terminal Strip Wiring Diagram, S-80 and S85 (CE),Perkins 804D-33 Models (before serial number 8111)........252 Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE), Perkins 804D-33 Models (before serial number 8111)........253 Platform Control Box Wiring Diagram, S-80 and S-85 (CE), Perkins 804D-33 Models (before serial number 8111)...................256 Platform Control Box Switch Panel Wiring Diagrm, S-80 and S-85 (CE), Perkins 804D-33 Models (before serial number 8111).......257 Electrical Schematic, S-80 and S-85 (CE), Perkins 804D-33 Models (after serial number 8110)...................................260 Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE), Perkins 804D-33 Models (after serial number 8110).......264 Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE), Perkins 804D-33 Models (after serial number 8110).........265 Platform Control Box Wiring Diagram, S-80 and S-85 (CE), Perkins 804D-33 Models (after serial number 8110)....................268 Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE), Perkins 804D-33 Models (after serial number 8110).......269 Electrical Schematic, S-80X, Perkins 804D-33 Models...........................................................................272 Ground Control Box Terminal Strip Wiring Diagram, S-80X, Perkins 804D-33 Models...............................................276 Ground Control Box Switch Panel Wiring Diagram, S-80X, Perkins 804D-33 Models.................................................277 Platform Control Box Wiring Diagram, S-80X, Perkins 804D-33 Models............................................................280 Platform Control Box Switch Panel Wiring Diagram, S-80X, Perkins 804D-33 Models...............................................281 Electrical Schematic, S-80 and S-85 (ANSI / CSA / AS), Continental TME27 Models...............................................284 Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (ANSI / CSA / AS), Continental TME27 Models...................288 Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (ANSI / CSA / AS), Continental TME27 Models.....................289 Platform Control Box Wiring Diagram, S-80 and S-85 (ANSI / CSA / AS), Continental TME27 Models................................292 Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (ANSI / CSA / AS), Continental TME27 Models...................293 Electrical Schematic, S-80 and S-85 (CE), Continental TME27 Models (before serial number 8111)................................296 Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE), Continental TME27 Models (before serial number 8111)....300 Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE), Continental TME27 Models (before serial number 8111)......301 Platform Control Box Wiring Diagram, S-80 and S-85 (CE), Continental TME27 Models (before serial number 8111).................304 Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE), Continental TME27 Models (before serial number 8111)....305 Electrical Schematic, S-80 and S-85 (CE), Continental TME27 Models (after serial number 8110).................................308 Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE), Continental TME27 Models (after serial number 8110).....312 Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE), Continental TME27 Models (after serial number 8110).......313 Platform Control Box Wiring Diagram, S-80 and S-85 (CE), Continental TME27 Models (after serial number 8110)..................316 Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE), Continental TME27 Models (after serial number 8110).....317 Electrical Schematic, S-80X, Continental TME27 Models.........................................................................320 Ground Control Box Terminal Strip Wiring Diagram, S-80X, Continental TME27 Models.............................................324 Ground Control Box Switch Panel Wiring Diagram, S-80X, Continental TME27 Models...............................................325 Platform Control Box Wiring Diagram, S-80X, Continental TME27 Models..........................................................328 Platform Control Box Switch Panel Wiring Diagram, S-80X, Continental TME27 Models.............................................329 Continental TME27 Engine Harness..............................................................................................332 Platform Level Cutout, CTE Option.............................................................................................333 Continental Options Schematic.................................................................................................336 Deutz and Perkins Options Schematic...........................................................................................337 12 kW Hydraulic Generator Wiring Diagram......................................................................................340 12 kW Hydraulic Generator Electrical Schematic................................................................................341 Belt Driven Generator Option..................................................................................................344 Relay and Fuse Panel Legend...................................................................................................345 Hydraulic Schematic, 2WD Models...............................................................................................348 Hydraulic Schematic, 4WD Models...............................................................................................349 12 kW Hydraulic Generator Hydraulic Schematic.................................................................................351
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